High Efficiency : The electric servo pressure machine has a faster response speed and higher processing efficiency, which can meet the requirements of efficient processing.

High Precision : The electric servo pressure machine can achieve higher processing precision, ensuring product quality and production efficiency.

High Stability : The electric servo pressure machine driven by a servo motor has more reliable stability and can meet the long-term, high-intensity processing requirements.

Introduction to Electric Servo Press

Definition of Electric Servo Press

The Electric Servo Press is a type of press whose pressure system is composed of components such as an electric motor, servo motor driver, sensor, pressure valve, etc. Compared to traditional hydraulic presses, the Electric Servo Press does not require a hydraulic system, oil circuit, or hydraulic oil. Instead, it drives the movement of the lower die through the motor and control system, and monitors pressure changes in real-time through a pressure sensor, which is then regulated by a pressure valve to achieve the desired pressure value and stability requirements.

Structurally, the Electric Servo Press typically consists of a frame, upper and lower platens, electric motor, servo motor driver, pressure sensor, pressure valve, control system, and other components. The frame serves as the main supporting part, used to carry and fix other components. The upper and lower platens are used to clamp and process the workpiece. The electric motor and servo motor driver serve as power sources to drive the movement of the lower platen. The pressure sensor is used to monitor pressure changes in real-time and feed signals back to the control system. The pressure valve adjusts the pressure size and stability by controlling the flow rate of the oil circuit. The control system is used to monitor and control the entire press's operating status, including functions such as setting pressure values, operating time, safety protection, and more.

Electric Servo Press's features and advantages are mainly manifested in the following aspects:

Fast Response: Compared to traditional hydraulic presses, the Electric Servo Press has a faster response speed because its electric motor has higher control accuracy, oil pump output is more precise, and the servo controller has real-time adjustment capabilities. It can adjust timely based on feedback signals from the sensors to meet different processing requirements.

High Precision: The Electric Servo Press has higher processing accuracy and reliability. Its working principle is more precise than traditional hydraulic presses. It can not only meet general pressure processing requirements but also complete more complex high-precision processing needs, such as semiconductor and electronic component processing.

Good Stability: The Electric Servo Press has a more stable processing effect because it has a higher response speed and precision, which can adjust processing parameters in real-time during the processing to ensure processing quality and efficiency.

Flexible: Electric servo presses have more flexible processing modes and more intelligent control methods, which can adapt to different production environments and processing requirements. Different processing methods and parameters can be selected according to different process requirements to meet the different processing needs of users.

Low energy consumption: Compared to traditional hydraulic presses, electric servo presses can achieve more precise processing control, resulting in lower energy consumption. Additionally, they can avoid energy loss and noise pollution problems associated with traditional hydraulic systems.

Electric servo presses have been widely used in industrial production, especially in fields such as semiconductor manufacturing, electronic component manufacturing, automotive parts processing, aerospace component processing, and more. Their main advantages include fast response speed, high processing accuracy, good stability, flexibility, and low energy consumption, making them promising in the fields of new energy vehicles, 5G communication, intelligent manufacturing, and other related areas.

Overall, the definition and working principle of electric servo presses have been increasingly recognized and accepted by more and more enterprises and research institutions. Its superiority and wide application prospects in industrial production have also received more attention and attention. In the future, with the continuous development and maturity of technology, the performance and application fields of electric servo presses will continue to expand and improve, becoming a key equipment that is indispensable in industrial production.

The development history of electric servo presses

The development of traditional mechanical presses

Mechanical press is an important equipment in the mechanical manufacturing industry, which is used for forming and processing metal materials. Its working principle is to apply pressure by driving the mechanical system, so that the metal material undergoes plastic deformation or cutting and shearing processing, thus realizing the processing and manufacturing of various parts. In the history of the development of mechanical presses, traditional mechanical presses are the earliest and most basic form.

The history of traditional mechanical presses can be traced back to the Industrial Revolution in the late 18th century. At that time, due to the low efficiency of manual labor, the demand for mechanized production continued to increase. Mechanical presses gradually developed under this demand. The earliest mechanical presses were based on human or steam power, and were mainly used for rough metalworking such as forging, die casting, and stamping.

In the mid-19th century, with the gradual development and maturity of electric power and hydraulic technology, mechanical presses began to gradually realize automated and semi-automated production, and traditional mechanical presses were further developed and improved. During this period, a slide-type press with a power transmission system was invented, which used a clutch and brake device to achieve rapid stopping and automatic adjustment, greatly improving production efficiency and processing accuracy. At the same time, the emergence of hydraulic presses injected new vitality into the development of mechanical presses.

In the 20th century, with the continuous development and popularization of electronic technology and automatic control technology, mechanical presses gradually entered the digital age. During this period, digital control technology was introduced to mechanical presses, using servo motors, encoders, sensors and other devices to achieve more precise processing control and automated production. In addition, intelligent equipment such as multi-position turret lathes and robot automatic loading and unloading also emerged, further improving the processing efficiency and automation level of mechanical presses.

In general, traditional mechanical presses have continuously developed and improved during different historical periods, from being driven by manpower to steam power, then to hydraulic power and digital control. The working principle and performance have been optimized and upgraded, making mechanical presses gradually become a key equipment in modern manufacturing industry.

Although traditional mechanical presses experienced rapid development during the Industrial Revolution and the following decades, they have some drawbacks. Firstly, traditional mechanical presses have poor accuracy and stability, especially when processing at high speeds and in large batches, which requires frequent manual adjustments and maintenance. Secondly, the energy efficiency of traditional mechanical presses is relatively low, particularly in high-strength and high-precision processing, where energy consumption is even more significant. Additionally, the application scope of traditional mechanical presses is narrow, as they can only be used for basic and simple metal processing and cannot meet complex and high-end processing needs.

In order to address these shortcomings of traditional mechanical presses, the modern manufacturing industry has gradually adopted electric servo presses as an alternative solution.

The emergence and development of electric servo presses

With the continuous progress of technology and the increasing level of industrialization, traditional mechanical presses gradually cannot meet the needs of modern industry for high-precision, high-efficiency, and high-automation production. Therefore, the emergence of electric servo presses has filled the shortcomings of traditional mechanical presses in these aspects.

Electric servo presses have emerged in recent years with the rapid development of servo motors and electronic technology. They mainly use servo motors to drive and control the system, and control the hydraulic system through the motion of the servo motor to achieve machining. Compared with traditional mechanical presses, electric servo presses have the advantages of high speed, high precision, high efficiency, and low noise. They are also easy to integrate into automation systems, making them widely used in industrial production.

As industrial automation continues to advance and the demand for processing precision and efficiency increases, the market share of electric servo presses is increasing. Especially in the fields of automobiles, motorcycles, electronics, aviation, and military industries, electric servo presses are becoming increasingly popular.

The development history of electric servo presses can be traced back to the early 20th century. Initially, they were mainly used in metalworking and precision manufacturing processes. In the 1950s, the emergence of servo systems enabled electric servo presses to achieve higher precision and greater force, which also made them widely used in various industrial fields.

In the 1970s, with the development of computer technology, the control system of electric servo presses began to adopt digital control technology. This technology improved the accuracy and stability of electric servo presses significantly. At the same time, digital control technology also provided a foundation for the intelligence and automation of electric servo presses, bringing greater convenience to their application in various industrial fields.

At the beginning of the 21st century, with the continuous improvement of control technology, the performance of electric servo presses has been further improved. Modern electric servo presses use high-precision sensors and high-speed controllers to achieve higher control accuracy and faster response speed. Moreover, electric servo presses can also be remotely monitored and controlled through the network, making their application in various industrial fields more widespread and convenient.

With the continuous development of power electronics technology and computer control technology, the electric servo press has been continuously improved and enhanced. Currently, electric servo presses have become high-tech products that integrate mechanical, electronic, hydraulic, and computer technologies. Its main features include the following:

High precision: Electric servo presses use servo motors as the main power source, which have higher precision and better stability. By accurately controlling the servo motor through high-precision equipment such as a computer control system and encoder, high-precision control of parameters such as pressure, speed, and displacement can be achieved.

High efficiency: Electric servo presses have higher production efficiency. Using servo motors as the main power source, they have faster response speeds and higher work efficiency. At the same time, electric servo presses use digital control technology, which can realize automated production and improve production efficiency.

Intelligent: Electric servo presses have a higher level of intelligence. Using a computer control system, automated control and intelligent management can be achieved. At the same time, electric servo presses also have self-diagnosis and fault diagnosis functions, which can monitor the equipment's operation status in real-time, improving the equipment's reliability and stability.

Energy-saving and environmentally friendly: Electric servo presses have better energy-saving and environmentally friendly performance. By using servo motors as the main power source, compared with traditional mechanical presses, their energy consumption is lower, and their impact on the environment is also smaller.

As electronic and hydraulic technologies continue to develop, the development of electric servo presses has also shown the following directions:

Improved precision: Electric servo press machines have higher positioning accuracy and control accuracy, especially in the processing of small parts.

Increased speed: Using faster servo motors and hydraulic systems can significantly improve the processing speed of electric servo press machines.

Increased automation: Electric servo press machines can achieve higher levels of automation. Through PLC program control, automatic feeding, positioning, pressing, and discharging can be achieved, greatly improving production efficiency.

Improved energy efficiency: Electric servo press machines have significant energy-saving effects, not only in terms of saving electricity but also in terms of energy saving in hydraulic systems.

Electric servo press classification

Classification by pressure range

Electric servo presses are high-precision, high-efficiency, and multifunctional presses that use electric motors to drive hydraulic systems. According to the range of pressure, electric servo presses can be classified into five types: micro electric servo presses, small electric servo presses, medium electric servo presses, large electric servo presses, and extra-large electric servo presses.

The following will provide a detailed introduction to the structural characteristics and application areas of these five types of electric servo presses.

A.Micro Electric Servo Press

Micro electric servo press refers to an electric servo press with a pressure range of less than 1kN. Its main features are compact structure, simple operation, high precision, and good reliability. It is widely used in the processing of small precision parts, packaging of electronic components, manufacturing of medical devices, and other fields. The hydraulic cylinder of the micro electric servo press generally adopts a single-column or double-column structure, and the worktable size is small but can accurately control pressure and displacement, and can be customized according to different process requirements.

B.Small Electric Servo Press

Small electric servo press refers to an electric servo press with a pressure range between 1kN and 100kN. Its main features are compact structure, simple operation, high precision, and good reliability. It is widely used in the fields of automobiles, electronics, electrical appliances, molds, etc. The hydraulic cylinder of the small electric servo press generally adopts a double-column or four-column structure, and the worktable size is moderate, with high pressure and displacement control accuracy, and can be customized according to different process requirements.

C.Medium Electric Servo Press

Medium electric servo press refers to an electric servo press with a pressure range between 100kN and 1000kN. Its main features are high pressure and displacement control accuracy, large worktable size and bearing capacity, and can be widely used in the fields of automotive parts, mechanical manufacturing, aerospace, etc. The hydraulic cylinder of the medium electric servo press generally adopts a four-column or H-type structure, the worktable size is large, and it has high rigidity and bearing capacity, which can meet the processing needs of various workpieces. At the same time, the automation degree of the medium electric servo press is relatively high, and it can realize the automation control of multiple process flows.

D.Large electric servo press

A large electric servo press refers to an electric servo press with a pressure range between 1000kN and 5000kN. Its main features are extremely high pressure and displacement control accuracy, a large worktable size, and a strong load-bearing capacity, which can be widely used in the fields of casting, forging, shipbuilding, and other industries. The hydraulic cylinder of a large electric servo press generally adopts an H-shaped or C-shaped structure, which has high stability and load-bearing capacity. At the same time, large electric servo presses also have a high level of automation and can achieve automated production process control.

E.Extra-large electric servo press

An extra-large electric servo press refers to an electric servo press with a pressure range above 5000kN. Its main features are extremely high pressure and displacement control accuracy, a large worktable size, and a strong load-bearing capacity, which can be widely used in the fields of shipbuilding, bridge construction, nuclear power equipment, and other industries. The hydraulic cylinder of an extra-large electric servo press generally adopts a gantry structure or C-shaped structure, which has extremely high stability and load-bearing capacity. At the same time, the level of automation of extra-large electric servo presses is also very high, capable of achieving complex production process control. Overall, electric servo presses have advantages such as compact structure, simple operation, high precision, and good reliability, and can be customized according to different process requirements, widely used in various manufacturing fields.

Classify by structure

Electric servo presses can be classified into vertical electric servo presses, horizontal electric servo presses, and mobile electric servo presses based on their structures. In the following, the structural features and application fields of these three types of electric servo presses will be described in detail.

A.Vertical Electric Servo Press Machine

The vertical electric servo press machine is composed of the machine body, working table, upper and lower die, servo motor drive system, pressure sensor, pressure regulating valve, control system, etc. Its main feature is small footprint, suitable for use in small spaces, and has high strength, high precision, high speed and other advantages. It is widely used in the fields of automobiles, aerospace, rail transportation, machine tools, molds, etc.

According to the different structures, the vertical electric servo press machine can be further divided into the following categories:

Frame-type structure vertical electric servo press machine: The column of this machine is usually square and supports the working table. The working table can move up and down along the column, and the sliding speed is fast with simple operation. Due to the simple frame structure, the price is relatively cheap, and it is suitable for processing small or medium-sized parts.

Single-column vertical electric servo press machine: The single-column vertical electric servo press machine only has one column to support the working table, so the structure is simple, but the rigidity and precision are low. Since there is only one support point, the movement range of the working table is limited, and it is suitable for processing small parts.

Double-column vertical electric servo press machine: The double-column vertical electric servo press machine has two mutually parallel columns to support the working table, with stable structure and good rigidity, suitable for processing medium and small-sized parts. The movement range of the working table is larger than that of the single-column machine tool, and it can complete more complex processing tasks.

Four-column vertical electric servo press:The four-column vertical electric servo press is supported by four parallel columns, making the structure more stable and rigid. It is suitable for processing large-sized parts and high-precision machining. The four columns support the worktable evenly, which can withstand larger processing forces and pressures.

H-type vertical electric servo press:H-type vertical electric servo press has an H-shaped column and is supported by two parallel columns at the bottom of the worktable. The structure is more stable and rigid, making it suitable for processing large-sized parts and high-precision machining. Compared to four-column machines, the H-type machine has better rigidity and can complete more complex machining tasks.

It is necessary to choose the appropriate vertical electric servo press according to the processing requirements and the size of the workpiece in order to improve processing efficiency and accuracy.

B.Horizontal Electric Servo Press

A horizontal electric servo press is a type of machine equipment that achieves pressure processing through the motion of the lower mold driven by an electric motor and control system. Its body structure is horizontally placed, and compared with the vertical electric servo press, it usually has a larger working table area and pressing height, suitable for processing larger size, weight or complex-shaped workpieces. Its main features are a relatively large floor space, but it has the advantages of convenient operation, a wide processing range, strong adaptability, and is widely used in fields such as ships, rail transportation, machine tools, molds, and so on.

The structure of a horizontal electric servo press usually consists of the body, transmission mechanism, control system, pressure system, operation table, and other parts. Among them, the body is composed of two parts, the upper and lower parts, the lower part is the base, and the upper part is the slide and guide rail, etc.

The horizontal electric servo press can be further divided into the following categories according to their different structures:

Fixed Worktable Type Horizontal Electric Servo Press

The structure of this machine is simple, and the upper and lower moving pressure plates are driven by servo motors, suitable for pressing tasks with low requirements for processing accuracy and small workpiece sizes. The characteristics of this machine are stable pressure plate and uniform pressing force, but due to the fixed worktable, the size of the processed workpiece is relatively small.

Movable Worktable Type Horizontal Electric Servo Press

The pressure plate of this machine is fixed, and the worktable moves back and forth within the body of the machine through a servo motor, suitable for processing larger workpieces. This machine has the characteristics of a simple structure, easy operation, and a large processing range. However, due to the fixed pressure plate, it has a certain impact on the accuracy of workpiece processing.

Horizontal Electric Servo Press with Rotary Table

This machine tool, in addition to a movable worktable and a fixed pressure plate, is equipped with a rotary table that can rotate the workpiece during the machining process. This machine tool is suitable for processing symmetric workpieces and can achieve all-round machining with high efficiency. However, the influence of the rotary table needs to be considered when performing high-precision machining.

Swing-type horizontal electric servo press

The pressure plate of this machine tool is processed by swinging and is suitable for workpieces that require multi-directional machining. This machine tool has the characteristics of compact structure, multiple machining directions, and simple operation. However, the swinging pressure plate may affect the machining accuracy.

Transverse Horizontal Electric Servo Press

The pressure plate of this machine tool is driven by a servo motor to move horizontally on the worktable plane and is suitable for processing long and narrow workpieces. This machine tool has the characteristics of large workpiece size, high precision, and high machining efficiency. However, attention should be paid to the stability of the pressure plate during the movement to ensure machining accuracy.

C.Mobile Electric Servo Press

Mobile Electric Servo Press refers to a type of press with mobility. Its main feature is that it can be moved at any time, making it suitable for processing large workpieces. It is widely used in fields such as automobiles, aerospace, railways, ships, and molds.

The Mobile Electric Servo Press is a compact and easy-to-move electric servo press, usually equipped with wheels or tracks, which can move freely in the workplace. The Mobile Electric Servo Press is usually suitable for situations where the work position needs to be changed frequently or needs to be moved closer to the workpiece for processing.

The Mobile Electric Servo Press differs from other types of electric servo presses in structure, mainly in the following aspects:

Base Structure: The Mobile Electric Servo Press usually adopts a welded steel plate base with walking wheels or tracks on the lower part, making it convenient to move in the workplace.

Circuit System: Since the Mobile Electric Servo Press needs to change its work position frequently, its circuit system usually adopts a modular design for easy disassembly and installation.

Body Structure: The Mobile Electric Servo Press usually adopts a compact design for its body structure, compressing various components as much as possible to reduce the overall volume.

Operation Control: The operation control of the Mobile Electric Servo Press is usually integrated into one control panel for convenient operation and monitoring by operators. Some advanced Mobile Electric Servo Presses also have remote monitoring and control functions, making it easy for remote operation.

In summary, a mobile electric servo press is a compact and easily movable press machine designed with mobility and portability in mind. It is suitable for applications that require frequent movement or flexible adjustment of the work position.

The structure of a mobile electric servo press is relatively complex, but it has the advantage of greater flexibility and adaptability to meet the demand for processing large workpieces. In addition, mobile electric servo presses can be classified according to their mobility, such as traditional hand-push, electric, and trackless types, to meet different usage scenarios and needs.

Based on the different ways of mobility, a mobile electric servo press can be further subdivided into the following categories:

Horizontal-type electric servo press: The worktable of this type of machine tool moves along the horizontal direction and usually adopts a single-column, double-column, four-column structure, or a slider structure. It is suitable for processing long or sheet-like parts, such as car frames, machine tool guides, rolling mill rolls, etc. During the processing, the speed and accuracy of the horizontal movement need to be ensured.

Vertical-type electric servo press: The worktable of this type of machine tool moves along the vertical direction, and common structures include single-column, double-column, four-column, etc. It is suitable for processing parts with large height, such as car front and rear suspensions, engineering machinery hydraulic cylinders, pressure vessels, etc. The speed and accuracy of the vertical movement also need to be ensured.

Rotary-type electric servo press: The worktable of this type of machine tool can rotate around an axis perpendicular to the working surface, and common structures include turntable and rotating column structures. It is suitable for processing circular, elliptical, or irregularly shaped parts, such as wheel hubs, gears, ball valves, etc. During the processing, the speed and angle of rotation need to be controlled.

Multi-axis coordinated movement electric servo press: The worktable of this type of machine tool can move in multiple directions, and multiple axes are coordinated and linked, usually controlled by a numerical control system. Multi-axis coordinated movement electric servo press is suitable for processing more complex parts, such as aircraft components, ship components, and injection molds. Common linkage modes include two-dimensional linkage and three-dimensional linkage. The precision and stability of multi-axis coordinated movement need to be guaranteed during the processing.

In addition, mobile electric servo presses can also be classified according to different structures in the following ways:

Wheel-type mobile electric servo press: The machine is equipped with wheels and can be easily moved to different job sites. It is suitable for processing occasions that require frequent movement, such as maintenance, on-site processing, etc.

Crawler-type mobile electric servo press: The machine is equipped with tracks and can travel on uneven ground. It is suitable for processing occasions that require processing in complex terrain, such as field construction, mining, etc.

Cantilever-type mobile electric servo press: The machine is installed on a cantilevered mobile platform, which can move along walls, ceilings, etc. It is suitable for processing occasions that require processing at high altitude, such as high-altitude operations, building decoration, etc.

Bridge-type mobile electric servo press: This machine tool has a bridge-type structure and can move freely on two supports, suitable for processing large workpieces, such as steel structure manufacturing, large machinery processing, and so on.

Flexible mobile electric servo press: This machine tool can freely deform according to processing needs and has a flexible way of movement, suitable for processing in narrow spaces, such as underground mines, ship interiors, and so on.

It should be noted that the above classification is not completely independent. Some mobile electric servo presses may have different ways of movement and specific application scenarios may also have cross-use.

Categorized by work mode

According to the different working modes, electric servo presses can be further divided into the following categories:

Single-acting electric servo press: When a single-acting electric servo press is working, only one piston cylinder is in operation. It is mainly used for occasions that require unidirectional pressure, such as stamping, pressing, etc. The structure of a single-acting electric servo press is simple, the cost is low, the operation is convenient, and it is suitable for small batch production and simple workpiece manufacturing.

Double-acting electric servo press: When a double-acting electric servo press is working, two piston cylinders work alternately, which can achieve bidirectional pressure and is used for work that needs to move back and forth, such as stretching, forming, etc. Double-acting electric servo presses have higher production efficiency and a wider range of applications. They are suitable for medium and small batch production and multi-variety production.

Multi-position electric servo press: When a multi-position electric servo press is working, it can process multiple workpieces at the same time, suitable for batch production. Multi-position electric servo presses usually have multiple workstations and multiple working molds, which can complete multiple processes at the same time, thereby improving production efficiency.

Bridge-type electric servo press: The bridge-type electric servo press has a worktable connected to the column, resembling a bridge, with high rigidity and stability during operation, suitable for processing large parts. The bridge-type electric servo press usually has a large worktable and high pressure capacity, capable of adapting to high-difficulty workpiece processing.

Rotary-type electric servo press: The rotary-type electric servo press has a rotating worktable, which can perform multi-angle and multi-face processing, suitable for complex-shaped part processing. The rotary-type electric servo press usually has multiple worktables and multiple working molds, capable of completing complex workpiece processing.

Bent-type electric servo press: The bent-type electric servo press can achieve bending processing of materials and is suitable for processing metal materials such as pipes, angle iron, and flat steel. The bent-type electric servo press usually has high precision and large bending force, and can complete high-precision and difficult workpiece processing.

Special-purpose electric servo press: According to different processing needs and industry characteristics, special-purpose electric servo presses can be customized and developed for different special purposes, such as special-purpose electric servo presses for automobile manufacturing, aerospace, rail transportation and other fields. These electric servo presses usually have higher precision, stronger adaptability, and more complex control systems to meet specific processing needs.

Components of Electric Servo Press

The electric servo press uses a motor and control system to drive the movement of the lower mold, without the need for a hydraulic system, oil circuit, or hydraulic oil. It has the advantages of high precision, fast response speed, low noise, and low energy consumption.

The motor drive system of the electric servo press is the core part for implementing the movement of the lower mold. Its function is to convert electrical energy into mechanical energy, and control the speed, position, and force of mechanical movement. This system is usually composed of a servo motor, servo reducer, servo transmission device, and servo controller. The following is a detailed introduction to the structure of the electric servo press:

Servo Motor

The servo motor is the power source of the electric servo press system, and its speed and torque directly affect the efficiency and precision of the machine. Servo motors usually use AC or DC motors. AC motors have high torque and power factor, but their control is complex. DC motors have simple control and fast response, but require regular maintenance of brushes and commutators. The power of the motor is selected according to the specifications and requirements of the press. Typically, the electric servo press uses a brushless DC motor or AC servo motor.

AC Motor

The servo motor is a motor that can perform precise position control based on a control signal. Its controller usually consists of a position feedback device, a controller, and a power amplifier. The position feedback device is used to measure the actual position of the motor. The controller calculates the control signal of the motor based on the set value and feedback information. The power amplifier converts the control signal into the motor's power output. The advantage of the servo motor is that it can achieve high-speed and high-precision control, and is suitable for applications that require high-speed and high-precision positioning.

Compared with traditional AC asynchronous motors, servo motors have the following advantages:

Wide speed range: Servo motors have a high speed range and can flexibly switch between high-speed motion and low-speed positioning to meet the needs of different working conditions.

Good low-speed performance: Servo motors can maintain a high torque output at extremely low speeds, which can meet the requirements of low-speed positioning and high rotational accuracy.

Fast response: The controller of a servo motor can quickly respond to control signals, achieve high-speed precision control, and respond faster than traditional AC asynchronous motors.

High precision: Servo motors can achieve precise position control by feeding back actual position information to the controller through a position feedback device, meeting the requirements of high-precision machining and control.

DC motor (Stepper motor)

A stepper motor is a type of motor that uses open-loop control to control the motor's rotational steps by controlling the number and frequency of electrical pulses, thereby achieving position control. The controller for a stepper motor typically includes a driver, a controller, and a position feedback device. The driver converts the control signal into electrical pulse signals, the controller calculates the actual position of the motor based on the pulse signals and the position feedback signal, and the position feedback device measures the actual position information of the motor. The advantages of stepper motors are high positioning accuracy and response speed, making them suitable for applications with high requirements for positioning accuracy and speed.

Compared to traditional DC motors, stepper motors have the following advantages:

High positioning accuracy: Stepper motors use open-loop control to control the motor's rotational steps by controlling the number and frequency of electrical pulses, which can achieve higher positioning accuracy.

Simple structure: The structure of stepper motors is relatively simple, consisting of a motor and a controller. Compared to traditional motors, they are more compact and suitable for applications with limited space.

Low energy consumption: Stepper motors do not consume energy when in a static state and only require power when working, which can effectively reduce energy consumption.

Low noise: Stepper motors operate with low noise, making them suitable for applications with high noise requirements.

The controller for a servo motor typically includes position feedback devices, controllers, power amplifiers, etc., used to achieve precise control of the motor. On the other hand, the controller for a stepper motor typically includes a driver, controller, and position feedback device, used to achieve positioning and control of the motor.

Servo Motor Reducer

In an electric servo press, the role of the reducer is to convert the high-speed low-torque output of the motor to low-speed high-torque output, enabling the press to achieve precise pressure and speed control. The reducer typically consists of a gearbox, bearings, and transmission components. The following will provide a detailed introduction to the construction and working principle of the reducer in an electric servo press.

Planetary Gear Reducer

Planetary gear reducer is a commonly used high-precision reducer, consisting of internal, external, and planetary gears. The planetary gears are connected to the internal gears through a planetary gear carrier, while the external gears are connected to the output shaft of the reducer. The rotation of the planetary gears causes the internal and external gears to rotate, thereby achieving speed reduction. Planetary gear reducers have the advantages of high precision, high rigidity, and low noise, and are widely used in the field of industrial automation control.

Worm Gear Reducer

Worm gear reducer is a simple structured, high-efficiency, and strong load capacity reducer, suitable for low-speed and high-torque applications. The worm gear reducer consists of a worm, a worm wheel, an output shaft, etc., and achieves speed reduction through the friction between the worm and worm wheel. The angle of the worm wheel is about 20 degrees, which is the same as the helix angle of the worm, forming a helical gear pair. The rotation of the worm makes the worm wheel produce friction, thereby achieving speed reduction.

Gear Reducer

Gear reducer consists of a set of gears, achieving speed reduction through the meshing between the gears. Gear reducers have a simple structure, but require high precision in the meshing between gears, so they need to be kept clean and lubricated during use.

Series Gear Reducers

Series gear reducers are a reduction system composed of multiple reducers in series. In electric servo presses, series gear reducers are often used to achieve higher reduction ratios and higher torque output. Each level of the series gear reducer provides partial reduction ratio, and the final reduction ratio is the product of all the levels' reduction ratios.

Overall, the gear reducer of an electric servo press needs to be selected and optimized according to the actual application scenario and control requirements. When selecting a gear reducer, factors such as the load condition, operating speed, and output torque of the press need to be considered. At the same time, the durability and reliability of the gear reducer are also important considerations. It is necessary to choose a gear reducer with high quality and reliability to ensure stable and reliable operation of the electric servo press.

In practical applications, multiple reducers are often combined to achieve higher reduction ratios and higher torque output. For example, planetary gear reducers and worm gear reducers can be combined in series to achieve higher reduction ratios and higher torque output. At the same time, gear reducers also need to be regularly maintained and serviced in practical applications to ensure their normal operation and prolong their service life.

In summary, the gear reducer of an electric servo press is one of the key components for achieving precise pressure and speed control. When selecting and using gear reducers, they need to be optimized according to actual application requirements and regularly maintained and serviced to ensure their stable and reliable operation.

Servo Transmission Device

The transmission device is a component that connects the reducer and the lower die, used to convert the low-speed, high-torque output of the reducer into the linear motion of the lower die. The transmission device is typically composed of components such as a screw rod, guide rail, coupling, and connecting rod. The screw rod is used to convert the rotary motion of the motor into the linear motion of the lower die, the guide rail supports the lower die and the workbench, the coupling connects the motor and the screw rod, and the connecting rod transmits the rotation of the screw rod to the lower die. The transmission device generally uses high-precision ball screw or gear transmission mechanism, which has the advantages of high precision, high rigidity, low friction, and long service life. The accuracy and rigidity of the transmission device directly affect the machining accuracy and stability of the machine.

The transmission device of the servo motor is a component that connects the motor shaft and the mechanical load. Its main function is to convert the rotary motion of the motor into the motion of the mechanical load and withstand the torque and inertia load of the mechanical load.

Commonly used transmission devices include gear transmission, synchronous belt transmission, and direct drive.

Gear transmission: Gear transmission is one of the commonly used servo motor transmission devices. It achieves different reduction ratios and torque outputs by combining different gears. The advantages of gear transmission are simple structure, high transmission efficiency, and high accuracy. However, the disadvantages are high noise, requiring regular maintenance and lubrication, and the high precision required between gear meshes.

Synchronous belt transmission: Synchronous belt transmission achieves transmission through the meshing of the belt teeth and gears. The advantages of synchronous belt transmission are smooth transmission, low noise, high precision, no need for lubrication and maintenance, etc. However, the range of torque output and reduction ratio is relatively small.

Direct drive: Direct drive refers to connecting the motor shaft directly to the mechanical load and controlling the motion of the mechanical load through the motor's torque and speed. The advantages of direct drive are high transmission efficiency, high accuracy, low noise, simple structure, etc. However, it is limited by the output torque and speed of the motor, and its application range is relatively narrow.

It is necessary to choose a suitable servo motor transmission device according to the actual application requirements and transmission characteristics to achieve precise motion control and reliable operation. At the same time, regular inspection and maintenance are needed to ensure the normal operation of the transmission device and prolong its service life.

Servo controller

The controller of an electric servo press is a complex system that includes multiple subsystems, which are designed to control and monitor the operation of the machine, ensuring that it operates as intended by the user. Generally, servo controllers use high-performance digital controllers that achieve high-precision control of the machine through real-time sampling, calculation, and feedback. The control signal for the servo controller can come from external programming, manual control, sensor feedback, and other sources, in order to meet various processing requirements. Programming controllers typically use technologies such as PLCs (Programmable Logic Controllers) or CNCs (Computer Numerical Control), which allow for programming of machine motion control and adjustment. Programming controllers can adaptively adjust to different process requirements and mechanical states to achieve high-precision mechanical control.

The following are the detailed components of an electric servo press controller:

PLC Controller: The PLC (Programmable Logic Controller) is the core component of the electric servo press controller. The PLC controller interacts with the machine's sensors and actuators through digital input/output modules and controls the machine through logical operations and control algorithms. The PLC controller typically consists of a central processor, memory, input/output modules, communication modules, and other components, and can achieve different control logic and algorithms through programming.

Servo Controller: The servo controller is the driving component of the electric servo press, responsible for controlling the speed and position of the servo motor. The servo controller typically consists of power modules, control chips, and driver chips. The servo controller controls the operation of the servo motor by receiving control signals from the PLC controller, achieving precise control of the machine.

Human-Machine Interface: The human-machine interface is the operation interface of the electric servo press, allowing users to operate and monitor the machine. The human-machine interface typically consists of a display, touch screen, buttons, and other components, displaying the machine's operating status, control parameters, and alarm information. The human-machine interface interacts with the machine through the PLC controller, achieving interaction between the user and the machine.

Sensors: Sensors are the perception components of the electric servo press, responsible for monitoring the machine's operating status and parameters. Sensors typically include pressure sensors, displacement sensors, speed sensors, etc., which can monitor the machine's status in real-time and feed back the monitored data to the PLC controller. Sensors play a crucial role in machine control and monitoring.

Actuators: Actuators are the execution components of the electric servo press, responsible for converting control signals into mechanical motion. Actuators typically include hydraulic cylinders, pneumatic cylinders, servo motors, etc., which can convert control signals issued by the PLC controller into mechanical motion, thereby achieving machine operation.

Protective devices: Protective devices are set up to ensure the safety of the machine. Protective devices typically include overload protectors, emergency stop buttons, safety doors, light curtains, etc., which can stop the machine's operation promptly in the event of abnormalities or failures, preventing accidents from happening.

Power System: The power system is the power supply part of the electric servo press, responsible for providing electrical energy to the machine. The power system typically includes the main power switch, transformer, capacitor, power module, etc., which can provide a stable power supply for the machine to ensure normal operation.

Communication Module: The communication module is the communication part of the electric servo press, responsible for data exchange between the machine and external devices. The communication module typically includes interfaces such as RS232, RS485, Ethernet, etc., which can transmit the machine's operating status, control parameters, and other data to the upper computer or other devices, and can also receive control instructions from the upper computer or other devices.

The above are the main components of the electric servo press controller. These components work together to control and monitor the machine. In practical applications, the specific composition and functions of the electric servo press controller may vary depending on the machine's different requirements and application scenarios.

Touchscreen

The touchscreen of the electric servo press is a key part of controlling the entire machine. It is usually located on the machine's operation panel and is used to input process parameters, control operating status, and monitor equipment operation.

A.Introduction to the Servo Press Touchscreen.

The method of using the touchscreen may vary depending on the brand and model of the servo press, but usually involves the following steps:

Turn on the touchscreen power and wait for the screen to light up. Some machines may require pressing the power button or using a remote control to turn on the touchscreen power.

Select the desired operation mode on the screen, such as manual mode, semi-automatic mode, or fully automatic mode. Manual mode usually allows users to manually control various movements of the machine, while semi-automatic mode requires some manual operation and some automatic control. Fully automatic mode allows users to input the required process parameters and then the machine can run automatically according to the preset program.

Input the required process parameters, such as pressure, time, speed, etc. These parameters can usually be inputted via the touchscreen's numerical keypad, knob, or touch input.

Check and confirm that the input parameters are correct, ensuring they meet the required process specifications and safety requirements.

Start the machine. Depending on the selected mode, the machine will start running according to the preset program. During operation, the running status and process parameters of the machine, such as pressure, displacement, and temperature, can be monitored in real time on the screen.

If it is necessary to adjust the process parameters or stop the machine during operation, it can be achieved through the operation buttons on the screen. For example, the numerical values of pressure or time can be adjusted, and the operation of the machine can be paused.

After the operation is completed, turn off the touch screen power. Some machines may require pressing the power button or using a remote control to turn off the touch screen power.

It should be noted that when operating the touch screen, great care should be taken to avoid misoperation or arbitrary parameter changes, so as not to cause equipment failure or safety accidents. For personnel who are not familiar with the operation, they should be trained before using the touch screen to ensure correct, safe, and efficient operation.

B.Design Requirements for Touch Screen

Design Requirements for the Touch Screen of Electric Servo Press:

Screen Design: The size and resolution of the touch screen should be large enough to display the required information and data of the operating interface. Commonly used screens include high-definition LCD screens that can provide clear images and text. The brightness of the screen should be moderate, ensuring that it is visible in different lighting conditions.

Input Method Design: The input method of the touch screen should be intuitive and easy to understand. Common input methods include numeric keyboards, sliders, knobs, buttons, etc. The touch screen should also support multi-touch to enable various gesture operations.

Operating Mode Design: The touch screen should support multiple operating modes to adapt to different usage scenarios, such as manual mode, semi-automatic mode, and fully automatic mode. In each mode, the operating interface should provide corresponding operation buttons and prompt information to guide users to perform correct operations.

Safety protection design:The touch screen should have certain safety protection functions, such as setting operation permissions, password protection, anti-misoperation function, etc. Emergency stop buttons or manual braking devices should also be installed as safety protection measures to respond to emergencies.

Reliability design:The design of the touch screen should have certain anti-interference and anti-jamming capabilities to avoid operational errors and signal interference. At the same time, it also needs to have certain characteristics such as dust-proof, waterproof, wear-resistant, and high-temperature resistance to adapt to different usage environments.

Maintainability design:The design of the touch screen should be easy to maintain and replace, such as a detachable panel, modular design, easy-to-replace components, etc., to reduce maintenance costs and time.

User experience design:The design of the touch screen should focus on user experience, emphasizing the operation experience and usability of the user. For example, the layout, color, font, and other elements of the operation interface should be designed to achieve an intuitive and beautiful operation interface.

In summary, the design of the touch screen for the electric servo press needs to consider multiple factors to achieve a convenient, efficient, safe, and reliable operation experience. This can improve the production efficiency and stability of the machine, and also provide users with a better user experience.

C.Selection of Touch Screens

The touch screen of an electric servo press is an important interface for controlling and monitoring the operation of the equipment, and its design and selection need to consider multiple factors.

Size and Resolution

The size and resolution of the touch screen are key factors that determine the information display effect. Generally, the larger the size of the touch screen, the more information the operator can see, and the operation interface will be more intuitive. However, touch screens with larger sizes are relatively more expensive. The resolution determines the clarity and detail of the display. The higher the resolution, the better the display effect. It should be noted that too high resolution may cause the interface to be displayed too small and difficult to operate, so a comprehensive consideration is needed.

Display Technology

The display technology of touch screens includes capacitive touch screens, resistive touch screens, infrared touch screens, surface acoustic wave touch screens, and so on. Among them, capacitive touch screens have fast response speed, support multi-touch and gesture operations, and have a good user experience. Resistive touch screens have lower prices and can work in harsh environments. Infrared touch screens support long-term work but are susceptible to environmental light interference. Surface acoustic wave touch screens have strong resistance to external interference but are relatively expensive. The appropriate display technology should be selected according to the specific application scenario.

Durability and Reliability

The touch screen needs to have strong durability and reliability to ensure long-term stable operation. Durability includes touch screen materials, hardness, scratch resistance, and so on. Reliability includes the stability and anti-interference ability of touch screens in various environments. It is necessary to choose products with excellent quality, reliable brands, and sophisticated production processes, and to avoid using low-quality and unknown products as much as possible.

Operation Mode

The operation mode of the touch screen should be as simple and intuitive as possible, and should meet different operational requirements. Currently, common operation modes include clicking, dragging, zooming, gestures, etc. Functions such as multi-touch and gesture recognition can further enhance the convenience of touch screen operation and human-computer interaction.

Safety and Protection

The safety and protection of the touch screen are important factors in ensuring the safety of equipment and personnel. The touch screen needs to have waterproof, dustproof, shockproof, explosion-proof and other performance capabilities, and can adapt to different working environments. In special environments such as chemical factories and hospital operating rooms, the touch screen also needs to have special properties such as corrosion resistance and antibacterial properties.

Compatibility and scalability

The touch screen needs to be compatible with other devices, support multiple interfaces and communication protocols, and facilitate linkage with other devices. At the same time, the touch screen also needs to have a certain degree of scalability, which can be expanded and upgraded according to application requirements.

Supplier support

When selecting a touch screen supplier, factors such as the supplier's technical capabilities, after-sales service, and accessory support need to be considered. The supplier's technical capabilities and after-sales service capabilities will affect the stability and maintenance costs of the equipment. Accessory support is also very important, which can ensure that the equipment can be repaired in a timely manner when problems occur, and avoid production downtime caused by the inability to obtain accessories.

In summary, the selection of the touch screen for the electric servo pressure machine needs to consider multiple factors, including size and resolution, display technology, durability and reliability, operation mode, safety and protection, compatibility and scalability, and supplier support. By comprehensively considering these factors according to application requirements, selecting the appropriate touch screen product can improve the stability, safety, and convenience of operation of the equipment.

Other electrical components

Inverter: An inverter is a device that converts the AC power input to the motor into an adjustable DC power source, so that the motor's speed and output power can be controlled. In electric servo pressure machines, inverters can achieve smooth motor start-up and speed control, ensuring the stability and reliability of the equipment. Inverters can improve the control accuracy and operating efficiency of equipment, and reduce noise and energy consumption. The selection of the inverter should consider factors such as its output current, voltage, frequency, and speed control accuracy.

Circuit breaker and fuse: Circuit breakers and fuses are important components in electric servo pressure machines to ensure safety. Circuit breakers can cut off power when the equipment experiences a short circuit or overcurrent, protecting the safety of the equipment and personnel. Fuses can melt and cut off current when the circuit is overloaded or short-circuited, preventing equipment damage and the risk of fires. In electric servo pressure machines, circuit breakers and fuses should be selected according to the rated voltage and current of the equipment, and the appropriate specifications and types.

Relay: A relay is an electrical switch that can control a large current through a small current. In electric servo pressure machines, relays can be used to control the conversion and switching of electrical signals, realizing the switching and control of the equipment's operating status. Relays can improve the control accuracy and reliability of equipment, ensuring its stability and safety. The selection of relays should consider factors such as their rated voltage, current, and control signals.

Capacitor: A capacitor is a component that can store charge and energy. In electric servo presses, capacitors can be used to regulate voltage and current, ensuring the stability and reliability of the equipment. Capacitors can improve the electrical energy quality and power factor of the equipment, reducing noise and energy consumption. The selection of capacitors should consider their rated voltage, capacity, quality factor, and other factors.

The above is a detailed introduction of the common electrical components in electric servo presses. These components can work together to achieve precise control and protection of the equipment, improve its reliability and stability, and meet the needs of industrial production.

Workbench

The workbench of an electric servo press is the machining area of the machine, usually a flat surface on the machine base used to place the workpiece. When designing the workbench of an electric servo press, the following factors need to be considered:

Size and bearing capacity of the workbench: The size and bearing capacity of the workbench should be determined based on the size and weight of the workpiece. For large workpieces, a larger workbench size and higher bearing capacity are required, while the impact force and vibration during the machining process also need to be considered. Therefore, high-strength and high-rigidity materials should be selected and the structure should be strengthened to ensure that the workbench has sufficient bearing capacity.

Flatness and accuracy of the workbench: The flatness and accuracy of the workbench have a significant impact on the quality and precision of the machining. Flatness refers to the surface flatness of the workbench, which should be controlled within a certain range to ensure the flatness and accuracy of the workpiece. Accuracy refers to the gap and error between the workpiece and the workbench, which need to be controlled to a minimum range. When designing the workbench, high-precision machining processes and detection methods should be selected to ensure the flatness and accuracy of the workbench.

Fixing method of the workbench: The fixing method of the workbench needs to meet the operational requirements of the machine and facilitate the placement and removal of the workpiece. Usually, the workbench is fixed on the machine base using bolts, chucks, and other methods to ensure the stability and reliability of the workbench.

The lifting method of the worktable: The worktable of the electric servo press needs to have a lifting function for the placement and removal of the workpiece. When designing the lifting method of the worktable, it is necessary to consider the size and weight of the workpiece and choose a suitable lifting method, such as hydraulic or electric lifting.

Surface treatment of the worktable: The surface of the worktable needs to be treated to ensure the flatness and accuracy of the workpiece. Grinding and scraping are commonly used methods to ensure the flatness and accuracy of the worktable. Accessories for the worktable: To improve processing efficiency and quality, the worktable usually needs to be equipped with accessories such as fixtures, fixture bases, and work lights.

In summary, the design of the worktable for an electric servo press needs to consider multiple factors, including size and load capacity, flatness and accuracy, fixing method, lifting method, surface treatment, and accessories. These factors need to be considered comprehensively and optimized according to the requirements of the workpiece and the machine's operating environment.

In practical applications, different types of workpieces require different worktable designs. For example, an electric servo press for processing sheet metal or metal parts requires a larger worktable and higher load capacity to withstand the forces and vibrations generated during processing, while an electric servo press for processing plastic or small metal parts can use a smaller worktable to improve processing efficiency and accuracy.

In addition, the following issues need to be taken into account in the design of the workbench:

Material selection: The material of the workbench needs to have characteristics such as high strength, high rigidity, and wear resistance to withstand the forces and vibrations generated during processing and maintain a longer service life. Common materials for workbench include steel plates, cast iron, and aluminum alloys.

Design of support structure: The workbench needs sufficient support structure between the tabletop and the base to ensure the stability and reliability of the workbench. Supporting structures such as brackets and support columns are usually used for support.

Design of lubrication and cooling system: High friction heat is generated during the processing, and a lubrication and cooling system is needed to lubricate and cool the workbench to avoid deformation and degradation of machining quality.

Design of safety protection measures: To ensure the safety of the operator, the workbench needs to be equipped with safety protection measures such as protective covers and safety switches.

In summary, the design of the workbench for electric servo presses needs to consider multiple factors comprehensively and optimize the design according to the requirements of the workpiece and the machine's operating environment to ensure the stability of the machine and the quality of the machining.

Safety protection devices

An electric servo press is a type of high-pressure and high-speed mechanical equipment that requires corresponding safety protection devices to ensure the safety of operators and the safe operation of the machine. The following is a detailed introduction to common safety protection devices for electric servo presses:

Protective cover: A protective cover is a common safety protection device that can cover the working area and moving parts of the machine to prevent operators from coming into contact with moving parts and workpieces during machine operation. Generally, protective covers are made of materials such as steel plates, aluminum alloys, and plastics, and have the characteristics of high strength, good wear resistance, and good transparency. At the same time, protective covers also need to be easy to open and maintain, facilitating the daily maintenance and upkeep of the machine.

Safety switch: A safety switch is a safety protection device that can detect the operating state of the machine and the position of the operator, and is used to ensure that the machine operates in a safe state. Safety switches are generally placed on safety doors, drawers, and other positions of the machine. If the operator opens these safety doors or drawers during machine operation, the safety switch will automatically stop the machine to ensure the safety of the operator.

Emergency stop button: An emergency stop button is a common emergency stop device that can suddenly stop the machine during operation. It is generally located on the machine's operation panel, and the operator can press the emergency stop button at any time to stop the machine's operation, thereby avoiding personal injury and equipment damage caused by the machine's operation.

Light curtain: A light curtain is an advanced safety protection device for electric servo press machines, which uses photoelectric sensors to monitor personnel in the operating area of the machine. Once someone enters this area, the light curtain will automatically stop the machine to ensure the safety of the operator.

Emergency stop button: An emergency stop button is a device that can quickly stop the machine in case of an emergency. It is usually placed on the machine's operating panel and can be pressed at any time in an emergency to prevent injury to personnel and equipment damage caused by the machine's operation.

When using an electric servo press machine, operators also need to comply with safety regulations, such as wearing personal protective equipment like safety helmets, safety shoes, gloves, etc., to ensure their safety during the machine's operation. In addition, operators need to receive appropriate training and guidance, be familiar with the machine's operating procedures and safety regulations to ensure safe operation.

In addition to the common safety protection devices mentioned above, there are other safety protection devices such as overload protection devices, safety door locks, etc., which can also be selected and configured according to specific machines and usage requirements.

It should be noted that safety protection devices are only a means of ensuring the safe operation of the machine. The safety awareness and operational norms of the operator are equally important. When using an electric servo press, the operator should strictly follow the machine's operating procedures and safety regulations to ensure the safe operation of the machine and their own safety.

Machine Body Frame

The machine body frame of an electric servo press is the skeletal structure that supports the entire machine. Its design needs to have sufficient strength and stability to ensure the safety and stability of the machine during operation.

Generally, the machine body frame of an electric servo press is made of steel, with common materials including cast steel, welded steel plate, and cast aluminum. During the design process, factors such as machine load, working environment, transportation, and installation need to be considered in order to select suitable materials and structural forms.

Here is a detailed description of the body frame of an electric servo press:

Material Selection

Commonly used materials for the body frame of a press include cast iron, steel plate, and aluminum alloy. Cast iron has high strength and rigidity but is more prone to fatigue and brittleness. The body frame made of steel plate has high tensile and bending strength, and is lower in production cost. The body frame made of aluminum alloy has the advantages of lightweight, high strength, and corrosion resistance, but is higher in production cost. When selecting materials, factors such as the load and usage environment of the machine need to be considered comprehensively.

Structural Design

The structural design of the body frame should have a reasonable layout and distribution to ensure the stability and balance of the machine. When designing, it is necessary to consider the loads and vibrations generated during the machine's working process, and take corresponding structural measures to strengthen and support it. Generally, the body frame can adopt different structural forms such as a box structure, T-type structure, and beam structure.

Process Requirements

The process requirements for the production of the body frame are also high, requiring advanced CNC machining and welding technology to ensure the accuracy and strength of the body frame. The production of the body frame should go through multiple processes, including cutting, punching, forming, welding, heat treatment, polishing, and other processes. Among them, welding is the most critical step, requiring the firmness and sealing of the weld, as well as controlling the temperature and deformation during the welding process within a reasonable range.

Considerations for Safety:When designing the body frame, safety measures should also be taken into account to enhance the machine's protection, such as installing protective covers and safety switches. Additionally, attention should be paid to the coordination and connection of the body frame with other components to ensure the overall stability and safety of the machine.

Ease of Maintenance: The design of the body frame should consider the convenience of maintenance and inspection, facilitating machine maintenance and repair while reducing maintenance costs.

Aesthetics: The appearance of the body frame design should also consider aesthetics to improve the overall quality and image of the machine, conforming to the trend of modern and intelligent development.

In addition to the above considerations, the design of the body frame should also take into account issues of ease of maintenance and cleaning. To facilitate the cleaning and maintenance of the machine, the body frame typically has openings and channels to facilitate the cleaning and inspection of internal components. Furthermore, the surface coating of the body frame should also possess characteristics such as corrosion resistance, moisture resistance, and oxidation resistance, to improve the service life and reliability of the body frame.

Principle

The principle of an electric servo press system

Controlling the motion speed and position of the machine

The main function of an electric servo system is to achieve high-precision control of the machine by controlling the motion of the electric motor and the screw transmission mechanism. The electric servo system of a servo electric press uses high-precision and high-response servo drivers and encoders to achieve high-precision control of the machine's motion.

For example, during the processing of a press, the electric servo system can control the speed and direction of the electric motor to drive the pressure plate to move downward through the screw transmission mechanism. The motion speed and position of the pressure plate can be monitored in real-time, and the control system can perform precise control according to the set parameters. When the set pressure or displacement is reached, the electric servo system can automatically stop, thus achieving high-precision control of the machine.

Providing high-precision position feedback signals

The electric servo system provides high-precision position feedback signals through position sensors such as encoders, which feedback the position information of the machine to the control system. The control system, in combination with the programming controller, achieves precise control of the machine's position. When the position deviation of the machine exceeds a certain range, the electric servo system can automatically adjust the machine's motion trajectory to ensure the machining accuracy of the machine.

For example, in the production of automotive components, electric servo presses can achieve high-precision control of the dimensions and shapes of complex parts through high-precision position control, thereby improving product yield and production efficiency.

Achieving High-Speed Response and Precision Control The electric servo system of a servo press can achieve high-speed response and precision control, meeting the requirements of high-precision machining. During mechanical motion, the control system can quickly respond to the mechanical motion requirements through real-time feedback information and control algorithms, thereby achieving high-precision control of mechanical motion.

For example, in the press machining process, the control system can achieve high-precision control of the dimensions and shapes of complex parts according to the different properties of the materials and processing requirements, adjust the machining speed and pressure of the machine to achieve the best machining effect. At the same time, the electric servo system can achieve smooth control of mechanical motion, avoiding severe vibration and noise during machine motion, thereby improving the stability and reliability of the machine and ultimately improving product yield and production efficiency.

Achieving Intelligent Control and Monitoring

The electric servo system of a servo press can be combined with a control system to achieve intelligent control and monitoring. By programming the machining program with a programmable controller and operating and monitoring through a human-machine interface, intelligent control and monitoring of the machine can be achieved, improving the production efficiency and reliability of the machine.

Achieving Multiple Motion Modes

The electric servo system can achieve multiple motion modes, such as conventional pressure processing, stretching processing, forming processing, etc., and can flexibly select the motion mode according to the processing requirements. At the same time, the control system can also automatically adjust according to different processing requirements, achieving control and monitoring of multiple motion modes of the machine.

Overall, the electric servo system of a servo press is a key component for achieving high-precision machining. With functions such as high-precision position control, high-speed response motion control, and intelligent control and monitoring, it can achieve high-precision control of the machine and flexible selection of multiple motion modes.

Control Principles of Electric Servo Presses

Closed-loop Control Principle

The control principle of electric servo presses is based on a closed-loop control system, which mainly consists of four parts: sensors, controllers, drive systems, and presses. Below is a more detailed explanation of each part.

Sensors: Sensors are used to measure the position and speed of the press. In electric servo presses, encoders are usually used as position sensors, and Hall sensors or photoelectric sensors are used as speed sensors. The encoder can convert the position information of the press into a digital signal and transmit it back to the controller. The speed sensor can measure the movement speed of the press, convert it into an analog or digital signal, and then transmit it back to the controller.

Controller: The controller is the core part of the control system of the electric servo press. The controller receives the position and speed information feedback from the sensors and compares it with the given target value to calculate the error signal. The error signal refers to the difference between the target value and the actual value. Then, the controller uses the PID algorithm or other control algorithms to generate control signals to control the speed and direction of the servo motor, so as to make the motion state of the press as close as possible to the set target.

Drive System: The drive system is a critical part that converts the control signal into the actual motion of the press. The drive system typically consists of amplifiers, servo motors, and encoders. The amplifier receives the control signal and amplifies it to an appropriate level before sending it to the servo motor. The servo motor converts electrical energy into mechanical energy and transmits motion to the press through the transmission system. The encoder measures the speed and position of the servo motor and feeds it back to the controller.

Press: The press is the controlled object. Eventually, the drive system controls the speed and direction of the servo motor to make the motion state of the press meet the given target. This control method can ensure that the motion state of the press is within the given target range and has high precision and stability.

In addition to the above four parts, the control principle of electric servo presses also includes other aspects:

System Model: The controller needs to know the characteristics of the controlled object, such as the dynamic response, inertia, and damping of the press. These characteristics can usually be obtained through system modeling. Modeling can use physical models or empirical models, such as models based on neural networks or fuzzy logic.

Control Strategy: In practical applications, appropriate control strategies need to be selected to meet different control requirements. For example, position control, velocity control, or force control strategies can be selected. Different control strategies require different control algorithms and parameter settings.

Human-Machine Interface: The human-machine interface is used to set and adjust the parameters of the control system and display real-time pressure and position information. The human-machine interface usually consists of a touchscreen, keyboard, and display, which can provide simple and easy-to-use operation and monitoring functions.

It can be seen that the control principle of an electric servo press is a complex system engineering, which requires consideration of multiple aspects, including sensors, controllers, drive systems, presses, pressure sensors, system models, control strategies, and human-machine interfaces. Through reasonable design and optimization, efficient, stable, and precise pressure control can be achieved.

PID Control Algorithm and Other Closed-Loop Control Algorithms

The closed-loop control algorithm of the servo press is one of the most critical parts of the press control system. The basic goal of these algorithms is to control the speed and position of the servo motor to be as close as possible to the set target. Below are some common closed-loop control algorithms.

PID Control Algorithm

The PID algorithm is one of the most commonly used closed-loop control algorithms for servo presses. The PID algorithm decomposes the error signal into three parts: proportional, integral, and derivative terms, hence the name PID control. The proportional term refers to the current value of the error signal, the integral term refers to the cumulative value of the error signal, and the derivative term refers to the rate of change of the error signal. Then, the PID algorithm weights and sums these three parts to generate a control signal. By adjusting the three coefficients (Kp, Ki, and Kd) in the PID algorithm, the response speed, stability, and robustness of the control system can be optimized.

Proportional Part: The proportional controller amplifies or reduces the error signal according to a certain proportional coefficient based on the size of the error signal to obtain the proportional output value. The size of the proportional coefficient determines the sensitivity of the proportional controller, which is the speed at which the controller responds to the error signal.

Integral Part: The integral controller integrates the error signal to obtain the integral output value. The integral controller can eliminate the static error of the system, improve the stability and accuracy of the system.

Derivative Part: The derivative controller differentiates the error signal to obtain the derivative output value. The derivative controller can eliminate the dynamic error of the system and improve the dynamic response speed of the system.

Specifically, the proportional term (P term) generates a control signal based on the current error signal size, and its coefficient Kp determines the response speed and stability of the control system. When Kp is large, the control system responds quickly but may also produce overshoot and oscillation; when Kp is small, the control system responds slowly but is more stable.

The integral term (I term) accumulates the error signal, allowing the control system to produce a larger response to long-term errors, and its coefficient Ki determines the stability and static error suppression ability of the control system. When Ki is large, the control system has a strong ability to suppress static errors but may also have stability issues; when Ki is small, the control system is more stable but has poor static error suppression ability.

The role of the differential term (D term) is to compensate for the rate of change of the error signal, enabling the control system to respond quickly to instantaneous changes in error. The coefficient Kd determines the control system's ability to resist interference and stability. When Kd is large, the control system has strong suppression ability against interference signals, but it is also susceptible to noise amplification. When Kd is small, the control system's ability to resist interference is poor, but it is more stable.

By adjusting the three parameters in the PID algorithm, the response speed, stability, and accuracy of the control system can be optimized, achieving more accurate and reliable control. However, in practical applications, the problems with the PID algorithm also need to be considered, such as system delay, saturation, and other issues that can affect the performance of the PID algorithm, requiring adjustment and optimization according to specific situations.

The three parts of the PID controller work together to control the controlled object by processing the error signal. The parameters of the PID controller need to be adjusted according to the characteristics of the controlled object to achieve the best control effect.

Fuzzy control algorithm is a control algorithm based on fuzzy logic principles. The fuzzy controller maps the input variables and output variables to a set of fuzzy sets and adjusts the output variables according to a set of fuzzy rules. The fuzzy controller is suitable for control systems with fuzziness and uncertainty. Its advantage is that it can be used for control without requiring a specific mathematical model. The disadvantage of the fuzzy controller is that it requires manual setting of fuzzy rules and fuzzy sets, which requires some experience and skills.

Neural Network Control Algorithm

The neural network control algorithm is a control algorithm based on the principles of neural networks. The neural network controller typically consists of a feedforward neural network and a feedback controller. The feedforward neural network is used to predict the output of the controlled object, while the feedback controller adjusts the control signal based on the error signal. The neural network controller has adaptability and learning capabilities, allowing it to adapt to changes in the controlled object. The downside of the neural network controller is that it requires a large amount of training data and computational resources, and has a high computational complexity.

Adaptive Control Algorithm

The adaptive control algorithm is a control algorithm based on the characteristics of the controlled object itself. The adaptive controller can adjust the control signal based on real-time measurements of the state of the controlled object, thus achieving more accurate control. Adaptive control algorithms include model reference adaptive control algorithms, adaptive sliding mode control algorithms, and adaptive fuzzy control algorithms. The advantage of adaptive control algorithms is that they can adapt to uncertain controlled objects and environmental changes, but they require some algorithm design and debugging.

Predictive Control Algorithm

The predictive control algorithm is a control algorithm based on a predictive model. The predictive controller predicts the behavior of the controlled object by establishing a mathematical model of the controlled object and adjusts the control signal based on the predicted results. The predictive control algorithm is suitable for control systems with certain delays and slow response times, and can improve the response speed and accuracy of the control system. The downside of the predictive control algorithm is that it requires accurate mathematical models and has high computational requirements.

In practical applications, the choice of control algorithm should be evaluated and selected based on the characteristics of the controlled object, the requirements of the control system, and the specific application scenario. It is also necessary to optimize and debug the control algorithm to achieve the best performance of the control system.

Advantages and Disadvantages of Electric Servo Press

The electric servo press is a high-precision and high-efficiency press that has many advantages, but there are also some drawbacks. The following will describe its advantages and disadvantages in detail.

Advantages

High Precision: The electric servo press has very high control precision, allowing for fine adjustments and precise control, which can ensure the consistency and quality stability of the products.

High Efficiency: The electric servo press has significant advantages in energy-saving and high-efficiency. Its pressure and speed can be controlled in real-time according to the requirements, thereby reducing energy waste and production costs.

High Safety: The electric servo press has multiple protection mechanisms that can prevent personal injury and equipment damage caused by operator errors and machine failures.

Low Noise: The electric servo press adopts an electric motor, which has low noise, making the working environment more comfortable.

High Automation: The electric servo press can be used in conjunction with a computer control system to achieve automated production, improve production efficiency and quality.

Easy Maintenance: The electric servo press has a simple structure, fewer components, and no hydraulic system, making maintenance and upkeep relatively low cost.

Low Energy Consumption: The power source of the electric servo press is a servo motor. Compared with traditional hydraulic presses, there are no hydraulic components such as hydraulic pumps, hydraulic pipelines, and hydraulic valves that consume a lot of energy for hydraulic transmission. Therefore, the energy consumption is lower.

Environmentally Friendly: Since there is no hydraulic system, the electric servo press does not have oil leakage problems and does not cause pollution to the environment.

Disadvantages

High cost: Compared to traditional mechanical presses, electric servo presses have higher costs and require more investment.

High maintenance costs: Due to the more complex structure of electric servo presses, they require more maintenance and upkeep, resulting in higher repair costs.

Sensitive to environmental factors: Electric servo presses have high environmental requirements and must be used in environments with stable temperature, humidity, and voltage. Otherwise, it will affect the normal operation and service life of the machine.

High demands on operators: Electric servo presses require professional operators for operation and maintenance, requiring a certain level of technical skills and expertise.

Sensitive to power supply: The operation of electric servo presses is greatly affected by power supply stability. If the power supply is unstable, it will affect control accuracy and machine lifespan.

Application fields

Semiconductor industry

Electric servo presses are presses that use an electric motor and servo control system to achieve pressure adjustment and control. They have the advantages of high precision, high repeatability, and strong programmability, and have been widely used in the semiconductor industry.

Specifically, the application of electric servo presses in the semiconductor industry includes the following aspects:

Mechanical performance testing during wafer bonding

During the wafer bonding process, electric servo presses can perform mechanical performance testing on the wafer by controlling the pressure and time. The stability of wafer quality and process is crucial to the performance and reliability of semiconductor devices. Therefore, various mechanical performance tests, such as pressure, torque, and strain measurements, are needed during the production process. Electric servo presses can provide high-precision mechanical performance testing to ensure the quality and process stability of wafers.

Mechanical testing during wafer bonding process

An electric servo press can be used for mechanical testing during the wafer bonding process. Wafer bonding is a crucial step in semiconductor manufacturing, used to bond two or more wafers together to form a multi-layer structure. During the wafer bonding process, mechanical testing of the bonding area is necessary to ensure the quality and reliability of the bond. An electric servo press can provide high-precision mechanical testing, ensuring the quality and reliability of the wafer bond.

Mechanical testing during chip-level packaging process

An electric servo press can be used for mechanical testing during the chip-level packaging process. Chip-level packaging is a critical step in semiconductor manufacturing, used to encapsulate chips in plastic or ceramic packages to protect them and provide connectors. During the packaging process, mechanical testing of the package is necessary to ensure its quality and reliability. An electric servo press can provide high-precision mechanical testing, ensuring the quality and reliability of the package.

Forming of semiconductor devices

An electric servo press can be used in the forming process of semiconductor devices. For example, in processes such as bonding and pressing of chip substrates, the quality of device manufacturing is ensured through the control of pressure and temperature. These forming processes are also crucial for the performance and reliability of semiconductor devices.

Packaging of Semiconductor Devices

In the packaging process of semiconductor devices, electric servo pressure machines can be used for molding and fixing molds. These processes are crucial for the integrity and reliability of the packaging. By precisely controlling pressure and time, electric servo pressure machines ensure the integrity and reliability of the packaging.

Testing of Semiconductor Devices

In the testing process of semiconductor devices, electric servo pressure machines can be used to test the mechanical performance and dimensional accuracy of the devices. For example, parameters such as tensile strength, pressure, and bending can be tested to ensure the quality and reliability of the devices. These testing processes are crucial for quality control and reliability testing of semiconductor devices.

Overall, electric servo pressure machines have extensive applications in the semiconductor industry. Their advantages such as high precision, high repeatability, and strong programmability can help semiconductor enterprises improve production efficiency, product quality, and reduce costs, thereby maintaining a competitive edge in the fiercely competitive market.

Electronic Component Production

Electric servo presses are widely used in the production of electronic components, especially in the manufacturing and assembly processes. Here are some common applications:

Mold compression in component packaging Electric servo presses can be used for mold compression in the packaging process of electronic components. In the packaging process, the mold must be pressed to ensure the integrity and reliability of the component. Electric servo presses can ensure that the mold is correctly pressed by precisely controlling the pressure and time, thus ensuring the quality of the packaging.

Mechanical testing during component welding Electric servo presses can be used for mechanical testing during the welding process of electronic components. In the welding process, mechanical testing of the welding points must be performed to ensure the quality and reliability of the welding. Electric servo presses can provide high-precision mechanical testing to ensure the quality and reliability of the welding points.

Mechanical testing during component assembly Electric servo presses can also be used for mechanical testing during the assembly process of electronic components. In the assembly process, mechanical testing of the components must be performed to ensure the quality and reliability of the components. Electric servo presses can provide high-precision mechanical testing to ensure the quality and reliability of the components.

Mechanical Performance Testing during Component Testing

Electric servo presses can be used for mechanical performance testing of electronic components. During component testing, parameters such as tension, compression, and bending must be tested to ensure the quality and reliability of the components. Electric servo presses can provide high-precision mechanical performance testing to ensure the quality and reliability of the components.

Manufacturing of Flexible Circuit Boards

Electric servo presses can be used for the manufacturing of flexible circuit boards. Flexible circuit boards are bendable and foldable circuit boards that can be used in various applications such as smartphones, tablets, smartwatches, and other electronic devices. During the manufacturing of flexible circuit boards, the circuit boards must be pressed and welded to ensure their quality and reliability. Electric servo presses can provide high-precision pressing and welding to ensure the quality and reliability of the flexible circuit boards.

Compression during Coating Process

Electric servo presses can be used for compression during the coating process of electronic components. During the coating process, the coating must be evenly applied to the surface of the component and compressed to ensure the uniformity and quality of the coating. Electric servo presses can ensure that the coating is correctly compressed by precisely controlling the pressure and time, thereby ensuring the quality of the coating.

Manufacturing of Optical Modules

Electric servo pressure machines can be used for manufacturing optical modules. An optical module is a module that integrates optical components and can be used in fields such as optical communication, automotive lighting, and medical devices. During the manufacturing process of optical modules, it is necessary to press and fix the optical components to ensure optical performance and reliability. Electric servo pressure machines can provide high-precision pressing and fixing, thereby ensuring the quality and reliability of optical modules.

Manufacturing of MEMS Devices

Electric servo pressure machines can also be used for manufacturing MEMS devices. MEMS is short for micro-electromechanical systems, which is a type of microsystem that combines mechanical, electronic, and computer technology and can be used in fields such as inertial measurement, biosensing, and optical sensing. During the manufacturing process of MEMS devices, it is necessary to press and weld the devices to ensure their performance and reliability. Electric servo pressure machines can provide high-precision pressing and welding, thereby ensuring the quality and reliability of MEMS devices.

Overall, electric servo pressure machines are widely used in the production of electronic components, providing manufacturers with high-precision process solutions while also improving production efficiency and product quality, meeting the modern electronic industry's requirements for efficient, precise, and reliable production.

Mechanical manufacturing industry

An electric servo press is a type of press that is primarily driven by an electric servo motor. Its advantages include high precision, low energy consumption, low noise, high reliability, and easy maintenance. In the shaping and processing of metal materials, electric servo presses are widely used in processes such as stamping, shearing, bending, and stretching, as well as drilling and riveting.

Application of electric servo presses in metal stamping

Metal stamping is a widely used process in the manufacturing of metal products, including the automotive, electrical, electronic, and mechanical manufacturing industries. The application of electric servo presses in metal stamping is already mature, with advantages such as high precision, high efficiency, low noise, and high reliability.

Stamping of metal parts

Electric servo presses can be used to stamp metal sheets and manufacture various shapes and sizes of metal parts, such as automotive body parts, electrical enclosures, and furniture hardware, by controlling parameters such as stamping stroke, speed, and pressure.

In the manufacturing of automobiles, body parts such as doors, hoods, and trunks need to be stamped to allow the metal sheets to deform into the required shape. Stamping precision is critical for the installation and use of these parts. Electric servo presses can accurately control the deformation of the metal sheet by controlling the pressure and displacement, enabling high-precision forming of parts.

Stamping of precision metal parts

The high-precision control system of electric servo presses can accurately control the pressure and stroke, enabling precise stamping of metal sheets. This processing method can manufacture metal parts with more precise shapes and sizes, such as electronic device casings and precision instrument parts.

Stamping of metal composite materials

In the manufacturing of metal composite materials, electric servo presses can use different pressing processes to stamp and laminate metal materials and other materials, producing metal composite materials with various shapes and properties.

In summary, the application of electric servo presses in metal stamping can greatly improve processing efficiency and quality, and can meet the processing needs of different shapes, sizes, and materials. It is an essential equipment in modern manufacturing industry.

Application of electric servo press in metal shearing

Metal shearing is a commonly used metal processing method, widely used in sheet metal processing, mechanical manufacturing, and other fields. The application of electric servo presses in metal shearing mainly includes the following aspects.

Sheet metal processing

Sheet metal processing is a commonly used metal processing method, widely used in fields such as automotive, electrical appliances, electronics, and mechanical manufacturing. In the process of sheet metal processing, it is necessary to cut, bend, punch, and other processes on the metal plate to achieve the required shape and size. The application of electric servo presses in sheet metal processing is very extensive. Its high-precision shearing control system can ensure the precise shearing of the metal plate and meet the high-precision requirements of sheet metal processing.

Shearing processing of metal sheet

In addition to sheet metal processing, electric servo presses can also be applied to the shearing processing of metal sheets. For example, in the manufacturing of machinery, furniture, and other fields, it is often necessary to perform shearing processing on metal sheets. The high-precision shearing control system of electric servo presses can ensure the precise shearing of metal sheets, improve processing quality and efficiency.

Electric servo press machine in the application of metal bending

Metal bending is a widely used process in the manufacturing of metal products, including automobiles, appliances, electronics, machinery manufacturing, and other industries. The application of electric servo press machine in metal bending mainly includes the following aspects:

Bending of metal sheets

In the manufacturing of machinery and furniture, it is often necessary to bend metal sheets. The high-precision control system of electric servo press machine can accurately control the pressure and displacement, achieving precise bending of metal sheets, improving processing quality and efficiency.

Bending of metal tubes

In addition to the bending of metal sheets, electric servo press machine can also be applied to the bending of metal tubes. For example, in the manufacturing of pipelines, furniture, and construction, it is often necessary to bend metal tubes. The high-precision control system of electric servo press machine can accurately control the pressure and displacement, achieving precise bending of metal tubes, improving processing quality and efficiency.

Bending of metal profiles

Simple bending: Electric servo press machine can easily achieve simple bending of metal profiles, such as U-shaped, V-shaped, by controlling pressure and displacement. These shapes are usually used to construct support structures or manufacture special parts.

Complex bending: In addition to simple bending, electric servo press machine can also achieve more complex bending of metal profiles. For example, bending metal profiles into spiral shapes or bending them into very small radii, which are very useful in building special structures or manufacturing special parts.

Automation production: Electric servo press machine can also be used in conjunction with other robots and automation equipment to achieve automated production of metal profile bending. This can greatly improve production efficiency and reduce the error rate of manual operations.

Application of Electric Servo Press in Metal Stretching

Metal stretching refers to the process of stretching metal materials to change their shape and size. Electric servo presses are widely used in metal stretching.

Stretching of Metal Sheets

Metal sheets need to be stretched during the manufacturing process to deform them into the desired shape, such as making housings for household appliances. Electric servo presses can achieve precise stretching of metal sheets by controlling pressure and displacement.

Stretching of Metal Pipes

Metal pipes also need to be stretched during manufacturing, such as making oil pipes and gas pipes. Electric servo presses can achieve precise stretching of metal pipes by controlling pressure and displacement.

The aerospace industry

Electric servo presses are widely used in the aerospace industry. Here are some specific examples:

Manufacturing aerospace engine parts: Electric servo presses can be used to manufacture various aerospace engine parts, such as satellite structural parts, turbine blades, jet engine turbine discs, bearing seats, spark plugs, etc. These structural parts require high strength and precision, and electric servo presses can achieve high-precision manufacturing by precisely controlling pressure and displacement. The high-precision control system can meet these requirements.

Manufacturing spacecraft components: Electric servo presses can be used to manufacture various spacecraft components, such as thrusters, gas generators, rocket engines, etc. These components require high strength and precision, and electric servo presses can achieve high-precision manufacturing by precisely controlling pressure and displacement.

Manufacturing aerospace structural parts: Electric servo presses can be used to manufacture various aerospace structural parts, such as fuselage, wings, flaps, etc. These structural parts require high strength and precision, and electric servo presses can achieve high-precision manufacturing by precisely controlling pressure and displacement.

Manufacturing aerospace materials: Electric servo presses can be used to manufacture various aerospace materials, such as composite materials, high-strength steel, etc. These materials require high precision and quality processing, and electric servo presses can meet these requirements.

In summary, electric servo presses have a wide range of applications in the aerospace industry, which can help manufacture high-quality, high-precision, and high-strength aerospace components and materials.

Military Industry Manufacturing

An electric servo press is a type of press driven by an electric servo system, which features high precision, high efficiency, low noise, and low energy consumption. In the military industry manufacturing sector, it has the following specific applications:

Manufacturing ship structural parts: Warships and marine engineering equipment are important equipment of the military, and ship structural parts are an important component of them. An electric servo press can manufacture various ship structural parts, such as ship hull plates, ship ribs, and reinforcements. Through high-precision processing, it can improve the strength, stiffness, and durability of ships, thereby improving the performance and reliability of warships and marine engineering equipment.

Manufacturing military equipment: Military equipment is one of the important equipment of the military, including tanks, armored vehicles, artillery, missiles, etc. An electric servo press can manufacture various military equipment, such as tank gun barrels, missile casings, and armored vehicle bodies. Through high-precision processing, it can improve the accuracy, strength, and reliability of equipment, thereby improving its combat capability and support capability.

Manufacturing weapon components: Weapons are one of the important equipment of the military, including pistols, machine guns, rocket launchers, etc. An electric servo press can manufacture various weapon components, such as machine gun barrels and magazines. Through high-precision processing, it can improve the accuracy and reliability of weapons, thereby improving their combat capability and support capability.

In addition to the above specific applications, electric servo presses can also be used in other fields of military industry manufacturing, such as manufacturing military aviation equipment, special vehicles, military medical equipment, etc. In the military industry manufacturing sector, electric servo presses can not only improve manufacturing efficiency and product quality, but also reduce energy consumption and environmental pollution, which conforms to the development direction of green manufacturing.

New Energy Vehicle Industry

As global attention to environmental protection and energy conservation continues to increase, new energy vehicles have become one of the directions for the future development of the automotive industry. In this trend, the application of electric servo presses is becoming more and more widespread.

An electric servo press is a new type of press that uses an electric motor to drive a servo system to control pressure and displacement. Compared with traditional hydraulic presses, electric servo presses have the advantages of fast response speed, high precision, and low energy consumption. In the manufacturing of new energy vehicles, electric servo presses can be used to manufacture various structural components, parts, and systems.

The following are specific applications of electric servo presses in the manufacturing of new energy vehicles:

Manufacturing body structural components: Electric servo presses can be used to manufacture body structural components of new energy vehicles, such as doors, roofs, and carriages. New energy vehicles require high strength and stability for body structures. Through precise control of the electric servo control system, high-precision shaping and high-quality welding can be achieved, ensuring the strength and stability of the body.

Manufacturing battery boxes and battery cases: Electric servo presses can be used to manufacture battery boxes and battery cases for new energy vehicles. Battery boxes and battery cases are key components of electric vehicles and require high strength and good sealing performance. Through high-precision control, the sealing and safety of the battery can be ensured, thereby improving the reliability of the entire vehicle. In addition, electric servo presses can also be used for molding battery pole pieces, assembling electrode sheets, molding battery packs, cutting electrode pieces, and bonding conductive films.

Manufacturing parts: Electric servo presses can be used to manufacture various parts of new energy vehicles, such as braking systems, suspension systems, and steering systems. These parts have an important impact on the performance and safety of the entire vehicle. Through efficient processing methods, the precision and quality of parts can be improved, thereby improving the performance and reliability of the entire vehicle.

Manufacturing wheel rims and wheels: Electric servo presses can be used to manufacture wheel rims and wheels for new energy vehicles. Wheel rims and wheels are key components of automobiles and require high strength and balance. Through high-precision processing and quality control, the strength and balance of wheel rims and wheels can be ensured, thereby improving the stability and safety of the entire vehicle.

In summary, electric servo presses have important application value in the manufacturing of new energy vehicles, which can improve the manufacturing efficiency, quality, and reduce energy consumption and cost. In addition, electric servo presses can be combined with other advanced manufacturing technologies, such as laser cutting and 3D printing, to achieve more efficient, precise, and intelligent production methods. The application of these technologies can further improve manufacturing efficiency and quality, reduce energy consumption and costs, and promote the rapid development of the new energy vehicle industry.

In the forming and processing of metal materials, electric servo presses can perform processes such as stamping, shearing, bending, and stretching. For example, the production of components such as car doors and engine hoods in automotive manufacturing requires stamping and bending. During this process, electric servo presses can precisely control the deformation of the metal sheet by controlling the pressure and displacement, achieving high-precision component forming. In addition, drilling and riveting are also required in the metal material processing process, and electric servo presses can achieve high-precision drilling and riveting processing by adjusting the pressure and speed.

In the forming and processing of plastic materials, electric servo presses are also widely used. Injection molding is required in the production process of plastic products such as plastic bottles and boxes. During this process, electric servo presses can achieve high-precision plastic forming and processing by controlling the pressure, displacement, and speed, producing high-precision and high-quality plastic products. In addition, electric servo presses can also be used for compression molding and thermoforming of plastics to meet the requirements of the mechanical manufacturing industry for high-precision and high-quality parts and components.

In the pressing and welding of mechanical components, electric servo presses can also play an important role. Pressing and welding of mechanical components are very important process steps in the mechanical manufacturing industry, and electric servo presses can achieve high-precision pressing and welding by controlling the pressure, displacement, and speed, obtaining more stable and reliable mechanical components.

In terms of the forming of die-castings, electric servo presses can control the pressure and speed during the forming process to ensure the accuracy and quality of the forming and improve production efficiency. Die-casting is a process of forming liquid metal or plastic by injecting it into a mold, often used to produce a large number of metal or plastic components such as automotive parts and electronic product shells. By using electric servo presses, higher forming accuracy and quality can be achieved, production efficiency can be improved, and costs can be reduced.

In the forming and pressing of rubber products, electric servo presses can also achieve high-precision rubber product forming and pressing. The production of rubber products such as tires and seals requires rubber forming and pressing processing, and electric servo presses can precisely control the deformation of the rubber by controlling the pressure, displacement, and speed, achieving high-precision rubber forming and pressing processing. In addition, electric servo presses can also be used for bonding rubber to metal to meet the requirements of the mechanical manufacturing industry for high-precision and high-quality parts and components.

In summary, electric servo presses have a wide range of application prospects in the mechanical manufacturing industry. They can achieve high-precision, high-quality, and high-efficiency material forming and processing, meeting the requirements of various industries for high-precision and high-quality parts and components. With the continuous development of technology, the performance and functions of electric servo presses will continue to improve, making them play an even more important role in the mechanical manufacturing industry.

Medical equipment manufacturing

Medical equipment manufacturing is an industry that requires high precision, high quality, and high reliability, and electric servo presses can provide high-precision and highly controllable processing, meeting the requirements of medical equipment manufacturing. The following are specific applications of electric servo presses in medical equipment manufacturing:

Precision component machining: Electric servo presses have high-precision and highly controllable pressure and displacement control systems, which can be used to machine precision components in medical equipment such as implants, artificial joints, dental restorative materials, etc. These components require high precision, stability, biocompatibility, and other characteristics, and electric servo presses can provide high-precision and high-efficiency processing, thereby improving the manufacturing accuracy and quality of components.

Medical device assembly: Medical device assembly requires precise control and high-reliability processing technology, and electric servo presses can provide high-precision and highly controllable pressure and displacement control systems for the assembly process of medical devices. For example, for the assembly of medical equipment such as pacemakers and artificial respirators, high-precision and high-reliability processing technology is required, and electric servo presses can meet these requirements, thereby improving the performance and reliability of medical devices.

Packaging of medical equipment: Medical equipment needs to be packaged with high strength and reliability to ensure device stability and safety. Electric servo presses can be used for the packaging process of medical equipment. For example, for the packaging of medical equipment such as medical syringes and infusion sets, high-precision and high-reliability packaging technology is required, and electric servo presses can provide high-precision and high-efficiency packaging process, thereby improving the performance and reliability of medical equipment.

Calibration and adjustment of precision instruments: Some precision medical instruments need to undergo strict calibration and adjustment to ensure their accuracy and reliability. For example, ultrasonic probes, blood glucose meters, and other instruments need to undergo strict calibration and adjustment to ensure their accuracy and reliability. Electric servo presses can provide high-precision and highly controllable pressure and displacement control systems, which can be used for the calibration and adjustment process of these precision instruments, thereby improving their performance and reliability.

In summary, electric servo presses have extensive application value in medical equipment manufacturing, improving manufacturing efficiency and quality, and meeting the high requirements of medical equipment manufacturing. With the development of medical technology and people's continuous pursuit of healthcare, the application prospects of electric servo presses in medical equipment manufacturing will become increasingly broad.

Production of Plastic Products

The application of electric servo hydraulic presses in plastic processing is very extensive, as follows:

Injection molding edge trimming: Injection molding is the most common production method for various plastic products such as plastic cups, plastic pipes, and plastic pallets. However, excess edge scraps often occur during the production of such products, which need to be trimmed with electric servo hydraulic presses. The high speed, high precision, and high efficiency of electric servo hydraulic presses can improve production efficiency and product quality while reducing energy consumption and noise.

Rolling forming: Rolling forming is a processing method for manufacturing films, pipes, and plastic sheets. It uses high pressure to soften plastic and then roll it into shape on rollers. The high speed, high precision, and high efficiency of electric servo hydraulic presses can reduce energy consumption and waste rate during the production process, and improve production efficiency and product quality.

Thermoforming: Thermoforming is a method of heating plastic sheets or plastic sheet materials to a softened state, and then pressing them into shape with a mold. The high speed, high precision, and high efficiency of electric servo hydraulic presses can reduce energy consumption and waste rate during the production process, and improve production efficiency and product quality.

Composite forming: Composite forming is a process of pressing different types of plastics, metals, or other materials together to form new materials. The high speed, high precision, and high efficiency of electric servo hydraulic presses can reduce waste rate and improve production efficiency and product quality.

Powder metallurgy: Powder metallurgy is a process of mixing metal or non-metal materials in powder form in a certain proportion, and then using pressing, sintering, and other processes to produce products with certain shapes and properties. Electric servo hydraulic presses can achieve high-precision pressing and forming according to the characteristics and forming requirements of different powder materials.

In summary, electric servo hydraulic presses have a wide range of applications in the plastic processing industry, and can improve production efficiency and product quality while reducing energy consumption and waste rate. They play an important role in promoting the development of the industry.

Precision Instrument Manufacturing

In precision instrument manufacturing, electric servo presses can be applied in many areas. Here are some specific applications:

Micro-component processing: In precision instrument manufacturing, it is often necessary to process micro-components such as mechanical parts and electronic components. The manufacture of these components requires high-precision processing, which can be achieved by electric servo presses through control of parameters such as pressure, speed, and displacement.

Parts forming: In the manufacturing process of precision instruments, some parts need to be formed. Electric servo presses can achieve high-precision forming according to different requirements of parts, thereby ensuring the accuracy and quality of the parts.

Mold manufacturing: In precision instrument manufacturing, various complex molds need to be manufactured to ensure the accuracy and quality of the parts. Electric servo presses can achieve high-precision pressing and forming according to different requirements of the molds, thereby ensuring the accuracy and quality of the molds.

Assembly process: In precision instrument manufacturing, precise assembly of various parts is required. Electric servo presses can help achieve this goal by ensuring the position and quality of each part meets the requirements through high-precision pressing and assembly.

Cleaning and painting: In the manufacturing process of precision instruments, parts need to be cleaned and painted. Electric servo presses can achieve efficient cleaning and painting, thereby ensuring the cleanliness and smoothness of the parts' surfaces.

Precision pressing: In the manufacturing process of precision instruments, some parts need to be precisely pressed to ensure the accuracy of their dimensions and shapes. The high precision and efficiency of electric servo presses can meet these requirements while reducing energy consumption and waste rates.

Mass production: In precision instrument manufacturing, it is usually necessary to produce a large quantity of products. Electric servo presses can help achieve efficient production, thereby reducing production costs, improving production efficiency, and product quality.

In summary, electric servo presses have a wide range of applications in precision instrument manufacturing, can help achieve efficient production and precision control, thereby improving product quality and reducing production costs.

Environmental engineering manufacturing

The specific applications of electric servo pressure machines in environmental engineering manufacturing include the following:

Waste treatment: Electric servo pressure machines can be used to process various types of waste, such as plastics, metals, glass, and paper. Through the use of high pressure and high temperature, these wastes can be compressed into smaller volumes, reducing the cost of transportation and disposal.

Sludge treatment: Electric servo pressure machines can compress sludge into a solid form, reducing its volume and making it easier to store and transport. Additionally, the compressed solid sludge is easier to handle and recycle.

Manufacturing of environmental products: Electric servo pressure machines can be used to manufacture a variety of environmentally friendly products, such as solar panels and wind turbines. These products require high-precision processing and shaping, and electric servo pressure machines can help achieve efficient production.

Manufacturing of environmental materials: Electric servo pressure machines can be used to manufacture various environmentally friendly materials, such as recycled plastics and environmentally friendly wood. These materials can replace traditional non-environmentally friendly materials, reducing environmental pollution and resource waste.

Manufacturing of wastewater treatment equipment: Electric servo pressure machines can be used to manufacture filter plates in wastewater treatment equipment. These filter plates require highly precise structures and porosity, and electric servo pressure machines can accurately process and shape these components to ensure their quality and performance.

Manufacturing of exhaust gas treatment equipment: Electric servo pressure machines can be used to manufacture various components in exhaust gas treatment equipment, such as filters and adsorbents. These components require high-precision processing and shaping to ensure their filtration and adsorption effects.

Manufacturing of waste treatment equipment: Electric servo pressure machines can be used to manufacture compressors in waste treatment equipment. These compressors require high stability and durability, and electric servo pressure machines can ensure their quality and performance.

Manufacturing of environmentally friendly building materials: Electric servo pressure machines can be used to manufacture various environmentally friendly building materials, such as environmentally friendly concrete and bricks. These building materials require highly precise shaping and pressing to ensure their mechanical and environmental performance.

Manufacturing of environmentally friendly packaging materials: Electric servo pressure machines can be used to manufacture various environmentally friendly packaging materials, such as environmentally friendly cardboard boxes and paper bags. These packaging materials require highly precise processing and shaping to ensure their structural strength and environmental performance.

In summary, electric servo pressure machines have a wide range of applications in environmental engineering manufacturing and can make positive contributions to the development of environmental protection.

Instructions and steps for use

Preparation:

Check the power supply, lubrication system, pressure system, transmission system, and other components of the servo press machine to ensure that they are in good condition.

Check the position and clamping force of the mold to prevent mold sliding or loosening.

Clean the workbench and mold, ensuring that the workbench surface is flat and clean and the mold surface is free of residues.

Keep the operating area clean and tidy, eliminating potential hazards such as stacked materials or tools.

Adjusting the mold:

Select the appropriate mold based on the shape and size of the workpiece.

Insert the mold into the machine's workbench and clamp it with the clamping device.

Adjust the position and clamping force of the mold to ensure that it is aligned with the workbench and clamped appropriately to prevent mold sliding or displacement.

Check the surface of the mold for defects such as scratches or dents to avoid affecting the workpiece.

Adjust the workbench:

Adjust the height and position of the workbench based on the size and shape of the workpiece to ensure that it can enter the mold smoothly.

Adjust the tilt angle and direction of the workbench so that the workpiece can enter the mold at the correct angle.

Ensure that the position of the workbench does not hinder the safety of the operator and set safety protection measures such as safety doors and protective covers when necessary.

Adjust the process parameters:

Adjust the process parameters of the servo press machine, including pressure, speed, and time, based on the material and requirements of the workpiece.

Adjust the parameters of the machine control system based on the process parameter table or experience to ensure work quality and efficiency.

Check whether the pressure sensor and displacement sensor of the servo press machine are correct and calibrate or replace them if necessary.

Start the operation:

Place the workpiece in the center of the mold and ensure that it fully contacts the surface of the mold.

Ensure that all operators are safely away from the servo press machine and use safety doors, warning signs, and other protective measures.

Start the machine and begin working. During the operation of the machine, closely monitor the condition of the workpiece to adjust the operation as needed.

Monitor the work process:

During the operation, closely monitor the operation of the servo press machine, including process parameters, pressure, displacement, and other indicators, to ensure that all parameters are within the safe range.

Continuously observe the changes in the workpiece during the work process to ensure that the quality and accuracy meet the requirements and avoid problems.

If any abnormality is found in the machine, such as a malfunction or overload, immediately stop the machine and take corresponding maintenance and repair measures to ensure safety and normal operation of the equipment.

End of operation:

After the workpiece is processed, turn off the servo press machine, clean the workbench and mold, and keep the machine and the surrounding environment clean and tidy.

Record the work process and results, including process parameters, materials, workpiece size, production time, and other information for subsequent analysis and improvement.

Perform maintenance and repairs on the equipment, regularly replace lubricating oil, check electrical systems and transmission components to ensure long-term stable operation of the equipment.

The above is a detailed process of operating a servo press machine. Safety should be a top priority during the operation, and operators should strictly follow operating procedures and standards to ensure normal equipment operation and production quality.

Maintenance and Repair

Maintenance Cycle

Daily maintenance: Conducted after each shift. It mainly includes cleaning and checking the tightness of various parts to ensure the normal operation of the equipment.

Periodic maintenance: Conducted every 1 or 3 months according to the equipment usage. It mainly includes replacing lubricating oil and checking the wear of various transmission components to ensure the smooth operation of the equipment.

Annual maintenance: A comprehensive overhaul is conducted once a year. It mainly includes a thorough cleaning and inspection of the equipment, replacing vulnerable parts and consumables, replacing hydraulic oil and filters, etc., to ensure the normal operation of the equipment.

Maintenance contents

Cleaning and maintenance

a. Regularly clean the dust and dirt on the surface of the electric servo press. During the cleaning process, care should be taken not to scratch the surface of the equipment with hard objects to avoid affecting the appearance and service life.

b. Regularly clean the oil circuit system to prevent impurities from mixing in and causing equipment failures. During cleaning, follow the instructions and pay attention to drainage and exhaust to avoid dead corners and bubbles.

c. Regularly clean the electronic control system to ensure the normal operation of the equipment. During cleaning, care should be taken not to wet the electronic control system, so as not to affect the normal use of electrical components.

Lubrication and maintenance

a. Check the oil level and oil quality of the oil, and regularly replace or supplement the lubricating oil. When replacing or supplementing lubricating oil, follow the instructions and pay attention to the selection of oil and service life.

b. Lubricate each part to ensure the normal operation of the equipment. When lubricating, use the specified lubricant and follow the instructions. The lubrication point should be lubricated in place.

Inspection and maintenance

a. Check whether the fastening bolts of each part are loose, and tighten them in time if they are loose. At the same time, check whether each component is deformed or damaged to ensure the stability and safety of the equipment.

b. Check the wear of each transmission component and replace it in time if it is damaged. At the same time, check whether the clearance of each transmission component is appropriate to ensure the smooth operation of the equipment.

c. Check the various functions of the electronic control system to ensure the normal operation of the electric servo press. During the inspection, pay attention to the use of detection tools and instruments to more accurately judge the operating conditions and problems of the equipment.

Maintenance precautions

Safety precautions

a. Before performing maintenance, the equipment should be stopped and all power should be turned off to prevent electrical accidents.

b. During maintenance, personal protective equipment such as gloves and masks should be worn to avoid contact with lubricants, gases, and other harmful substances.

c. During maintenance, attention should be paid to the stability of the equipment to avoid equipment collapse or sliding that may cause personal injury.

Operating procedures

a. Before performing maintenance, read the equipment manual and maintenance manual to understand the equipment's usage and precautions.

b. Maintenance should be carried out according to operating procedures, and the structure or components of the equipment should not be changed arbitrarily.

c. After maintenance is completed, the equipment should be tested to ensure normal operation, and any abnormal situations should be observed.

The above are the maintenance contents and precautions for the electric servo press. Proper maintenance can not only extend the equipment's service life but also ensure its normal operation and personnel safety.

Common malfunctions and solutions

Electric Servo System Malfunction

The electric servo system is an important component of the electric servo press, which mainly consists of a motor, servo driver, encoder, controller, and other parts. During use, the electric servo system may experience malfunctions, with common issues and solutions listed as follows:

Servo driver alarm

The reasons for the servo driver alarm are many, including unstable power supply voltage, overload, high temperature, abnormal control signal, etc.

Solution:

a. Check whether the power supply voltage is stable. If it is unstable, voltage stabilization measures are required.

b. Check whether the load is overloaded. If it is overloaded, reduce the load.

c. Check whether the temperature is too high. If it is too high, cooling measures are needed.

d. Check whether the control signal is abnormal. If it is abnormal, check the controller, encoder, and other components.

Servo system vibration or jitter

Servo system vibration or jitter may cause the electric servo press to work unstably, mainly due to inappropriate control parameters or loose mechanical components.

Solution:

a. Adjust the control parameters of the servo system to meet the requirements.

b. Check whether the mechanical components are loose. If they are loose, re-tighten them.

Servo system cannot work properly

The servo system's inability to work properly may cause the electric servo press to fail to complete work tasks, mainly due to power supply failures, controller failures, etc.

Solution:

a. Check whether the power supply is normal. If the power supply is abnormal, repair or replace it.

b. Check whether the controller is working properly. If it is abnormal, repair or replace the controller.

Excessive position error of the servo system

Excessive position error of the servo system may reduce the working accuracy of the electric servo press, mainly due to mechanical component wear, inappropriate control parameters, etc.

Solution:

a. Check whether the mechanical components are worn. If they are worn, replace or repair them.

b. Adjust the control parameters of the servo system to meet the requirements.

Slow response of the servo system

The slow response of the servo system may reduce the efficiency of the electric servo press, mainly due to improper control parameter settings, long response time of the servo motor, etc.

Solution:

a. Adjust the control parameters of the servo system to meet the requirements.

b. Replace the servo motor with a shorter response time.

In summary, when the electric servo system of the electric servo press malfunctions, it is necessary to conduct inspections and repairs according to the specific situation to ensure normal operation. If the problem cannot be solved, it is recommended to contact the manufacturer or professional maintenance personnel for assistance.

Pressure System Failure

The pressure system of an electric servo press is composed of an electric motor, servo motor driver, sensors, pressure valves, and other components. Its working principle is to drive the movement of the lower mold through the electric motor and control system, without the need for a hydraulic system, hydraulic lines, and hydraulic oil. The pressure changes are monitored in real-time through a pressure sensor and adjusted through a pressure valve to meet the set pressure value and stability requirements.

In practical use, various faults may occur in the pressure system of the electric servo press, such as unstable pressure, inability to reach the set pressure value, high or low pressure, which can significantly impact production efficiency and product quality. The specific solutions to these faults are detailed below:

Unstable Pressure or Large Pressure Fluctuations

Unstable pressure or large pressure fluctuations may be caused by unstable power supply voltage of the electric servo press, abnormal operation of the pressure sensor, or faults in the servo motor driver system. The solutions are as follows:

Check if the power supply voltage is stable and meets the requirements;

Check the operation of the pressure sensor and replace it if there are any abnormalities;

Check the servo motor driver system and repair or replace it if there are any faults.

Inability to Reach the Set Pressure Value

Inability to reach the set pressure value may be caused by abnormal operation of the pressure sensor, pressure valve failure, hydraulic cylinder blockage, and other reasons. The solutions are as follows:

Check if the pressure sensor is normal and replace it if there are any abnormalities;

Check if the pressure valve is working properly and repair or replace it if there are any faults;

Check for hydraulic cylinder blockage.

High or Low Pressure

High or low pressure may be caused by pressure valve failure, hydraulic pump failure, hydraulic cylinder oil leakage, and other reasons. The solutions are as follows:

Check if the pressure valve is working properly and repair or replace it if there are any faults;

Check for aging seals and replace them if necessary;

Check if the valve is tightly sealed and repair or replace it if necessary.

Control System Failure

The electric servo press is a type of press that uses a motor and control system to drive the movement of the lower die. Its control system mainly consists of a motor, servo motor driver, sensor, controller, etc. In actual use, various faults may occur in the control system of the electric servo press, affecting production efficiency and product quality. Below we introduce some common faults and their solutions:

Controller display screen cannot display normally or shows error messages

Solution:

Check if the power cable is properly connected;

Check if the internal connection of the controller is loose;

Check if the display screen is normal and needs to be replaced;

Check if there is a short circuit or other circuit fault inside the controller.

Servo motor cannot operate normally

Solution:

Check if the power cable is properly connected;

Check if the servo motor driver is working properly;

Check if the sensor is working properly;

Check if the servo motor needs to be replaced or repaired.

Controller cannot control the press to operate normally

Solution:

Check if the power cable is properly connected;

Check if there is a short circuit or other circuit fault inside the controller;

Check if the controller program is normal and needs to be reset;

Check if the sensor is working properly.

Controller display screen shows garbled characters or cannot be operated

Solution:

Check if the display screen is normal and needs to be replaced;

Check if the power cable is properly connected;

Check if there is a short circuit or other circuit fault inside the controller.

Controller displays fault codes or alarms

Solution:

Diagnose and handle according to the fault codes or alarm information;

Check if there is a short circuit or other circuit fault inside the controller;

Check if the controller program is normal and needs to be reset;

Check if the sensor is working properly.

Unstable movement of the lower die

The reason for the unstable movement of the lower die may be a fault in the encoder, motor driver, and other components.

Solution:

Check if the encoder is working properly, and replace it in a timely manner if there is a fault;

Check if the motor driver is working properly, and replace it in a timely manner if there is a fault;

Check if the motor connection is secure, and tighten it in a timely manner if it is loose.

Inaccurate pressure control

The reason for inaccurate pressure control may be a fault in the controller, sensor, and other components.

Solution:

Check if the controller is working properly, and replace it in a timely manner if there is a fault;

Check if the sensor is working properly, and replace it in a timely manner if there is a fault;

Check if the controller settings are correct, and adjust them according to the equipment manual if necessary.

In summary, the solution to control system failures of electric servo presses needs to be analyzed according to the specific situation and faults should be promptly eliminated to ensure normal equipment operation. During routine maintenance, regular inspections and maintenance of equipment are also necessary to extend the service life of the equipment.

Future Development Trends

Technological Development Trends

As a highly precise and efficient pressure processing equipment, the electric servo press will have the following technological development trends in the future:

High-precision control technology: The electric servo press will achieve higher processing and control accuracy, especially in applications such as micro-processing, high-precision processing, and curved surface processing.

Multi-axis linkage control technology: To meet the requirements for higher processing quality and efficiency, the electric servo press will develop towards more complex processing tasks, requiring multi-axis linkage control to improve production efficiency and processing accuracy.

Machine learning and data analysis technology: Through machine learning and data analysis technology, the electric servo press can achieve more intelligent production and more accurate predictive maintenance, further improving equipment reliability and stability.

Flexible manufacturing technology: Flexible manufacturing technology can achieve rapid line change and production line layout adjustment. The electric servo press can achieve rapid adjustment according to production needs, improving production efficiency and flexibility.

Virtual reality technology: Virtual reality technology can achieve simulated operation and maintenance of the electric servo press. Through virtual experiments, virtual simulations, and other technologies, the fault rate can be effectively reduced, and equipment reliability can be improved.

Wireless communication technology: The electric servo press can achieve wireless communication and remote monitoring. Through cloud-based data processing and analysis, remote diagnosis and maintenance of equipment can be achieved, improving production efficiency and equipment reliability.

Human-computer interaction technology: Human-computer interaction technology can achieve natural interaction between humans and machines. Through various means such as voice, gesture, and vision, intelligent equipment control and production monitoring can be achieved, improving production efficiency and the comfort of human-machine interaction.

Green environmental protection technology: In the future, the electric servo press will pay more attention to environmental protection and energy conservation, using more energy-efficient motors, electrical controllers, and transmission devices to reduce energy consumption and environmental pollution.

In summary, the future technological development trends of the electric servo press will continuously promote the intelligence, efficiency, and environmental protection of the equipment to meet the constantly changing market and user demands.