Home » Application » Straightening Press
.
Nowadays, with higher and stricter requirements for components and end products in uniformity, geometry, accuracy, and cost-saving, hydraulic straightening presses have been more and more widely used by manufacturers who intend to improve productivity while saving costs. Hydraulic straightening presses are particularly useful for shafts, plates, and large weldments. Machining, heat treatment, and forming can cause these kinds of workpieces to warp or deform. Manufacturers have to remove or reduce such deformation before moving on to the next production steps. Especially for shafts, which are more complicated and have diversified sizes, it is barely possible to automate the straightening process, so a (hydraulic) straightening press is required. Regardless of whether you are bending or straightening large sections of steel alloy I-beams for the railroad industry, high-strength alloys for aerospace parts, or rugged chassis for off-road vehicles, Shuntec has the solution.
For customers from the automotive industry, who require accurate and repeatable straightening processes for precision parts, the Shuntec C-frame presses are the ideal straightening press to choose from. The press provides flexible precision control modes, which are “fixed speed/setting position stop”, “fixed speed/setting load stop”, and “fixed speed/pressing distance stop”. The accuracy ranges from 0.01mm (0.0004 inches). A shuttle bed can also be offered for some special occasions, to offer the repeatable straightening cycle and the ability to automatically straighten.
All gantry and C frame hydraulic straightening presses in Shuntec are built with tough quality standards to ensure years of maintenance-free and reliable operation.
• Compact and economical open gap design
• Three-sided access to the working area
• Precision and automatic straightening
• Modular design, customized to your specifications
• Superior rigidity and bed to platen parallelism
• Precision-guided moving slide (platen)
• Fast, easy and safe setup and operation
Description | Shuntec-A12 5T | Shuntec-A12 15T | Shuntec-A12 50T | Shuntec-A12 70T | Shuntec-A12 100T |
Nominal Force | 50 KN | 150 KN | 500 KN | 700 KN | 1000 KN |
Structure | C Frame Press | C Frame Press | C Frame Press | C Frame Press | C Frame Press |
Cylinder Stroke | 180 mm | 200 mm | 300 mm | 300 mm | 300 mm |
Open Height | 350 mm | 400 mm | 550 mm | 550 mm | 550 mm |
Bed Table | 440*300 mm | 450*350 mm | 700*600 mm | 800*650 mm | 950*650 mm |
Ram Dimension | - | 400*300 mm | 440*340 mm | 520*400 mm | 520*400 mm |
Throat Depth | 150 mm | 175 mm | 300 mm | 325 mm | 325 mm |
Table Height | 780 mm | 780 mm | 780 mm | 800 mm | 800 mm |
Closing Speed | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s | 200 mm/s |
Slow Pressing Speed | 40 mm/s | 25 mm/s | 20 mm/s | 18 mm/s | 18 mm/s |
Return Speed | 200 mm/s | 200 mm/s | 180 mm/s | 180 mm/s | 180 mm/s |
Motor | 4 Pole, 2.2 KW | 4 Pole,4 KW | 4 Pole, 7.5 KW | 4 Pole, 11 KW | 4 Pole, 15 KW |
Power Supply | 3Phase, 220/380/415/480VAC, 50/60HZ | 3Phase, 220/380/415/480VAC, 50/60HZ | 3Phase, 220/380/415/480VAC, 50/60HZ | 3Phase, 220/380/415/480VAC, 50/60HZ | 3Phase, 220/380/415/480VAC, 50/60HZ |
System Pressure | 13 Mpa | 15 Mpa | 20 Mpa | 21 Mpa | 24 Mpa |
Machine Approx. Weight | 950 KG | 1.5 Ton | 5 Ton | 7 Ton | 11 Ton |
Machine Approx. Size | 580*930*1770 mm | 620*1080*1980 mm | 720*1500*2300 mm | 1050*1750*2560 mm | 1150*1850*2560 mm |
• Double-start zero force touch buttons
• Safety photoelectric light curtain
• Safety interlocked hinged mesh guards on the sides
• T-slotted moving and bed platens
• Tapped holes on moving and bed platens
• Bed shuttles
• Automatic safety door systems
• Hydraulic center ejection
• Portable operator console
• Pneumatic safety rachet
• Color HMI
• Linear position sensor
• Load cell
• Automatic tie bar lubrication
• Top-mounted hydraulics